Optimization of the Parameters Influencing the Photo-Fenton Process for the Decolorization of Reactive Red 198 (RR198)

authors:

avatar Mansooreh Dehghani 1 , avatar Mohammad Mehdi Taghizadeh 2 , avatar Talat Gholami 1 , avatar Mahshid Ghadami 1 , avatar Laila Keshtgar 2 , avatar Zahra Elhameyan 1 , avatar Mohammad Reza Javaheri 1 , avatar Narges Shamsedini 1 , * , avatar Fatemeh Jamshidi 1 , avatar Samaneh Shahsavani 1 , avatar Masoud Ghanbarian 1

Department of Environmental Health Engineering, School of Health, Student Research Committee, Shiraz University of Medical Sciences, Shiraz, IR Iran
Islamic Azad University, Estahban Branch, Estahban, IR Iran

how to cite: Dehghani M, Taghizadeh M M, Gholami T, Ghadami M, Keshtgar L, et al. Optimization of the Parameters Influencing the Photo-Fenton Process for the Decolorization of Reactive Red 198 (RR198). Jundishapur J Health Sci. 2015;7(2):e28243. https://doi.org/10.5812/jjhs.7(2)2015.28243.

Abstract

Background:

Reactive dyes, anionic compounds with high water solubility, are widely used in textile industries.

Objectives:

The present study aimed to assess the feasibility of the photo-Fenton process in removing Reactive Red 198 dye from aqueous solutions and determine the optimal conditions for maximum removal.

Materials and Methods:

This study was performed on a laboratory scale using a 4-liter photochemical reactor. The spectrophotometer DR5000 (wavelength 520 nm) was used to determine the dye concentration. The effect of the influencing parameters, including pH (3–9), Fe (II) concentration (10–200 mg/L), H2O2 concentration (25 - 150 mg/L), initial dye concentration (50–200 mg/L), and reaction time (15 - 120 minutes) were studied.

Results:

According to the results, the photo-Fenton (UV/ H2O2/Fe (II)) process significantly removed dye from the aqueous solution. The Reactive Red 198 dye removal efficiency from aqueous solutions was more than 99% at optimal conditions (pH = 3, Fe (II) = 10 mg/L, H2O2 = 75 mg/L, initial dye concentration = 50 mg/L, and reaction time = 120 minutes).

Conclusions:

The present study demonstrated that the UV/ H2O2/Fe (II) process could be used as an efficient, reliable method for removing Reactive Red 198 dye from textile wastewater.

1. Background

The consumption of water is quite high during the dying process in textile and finishing industries. The highly toxic wastewater is discharged in large quantities with different characteristics into the receiving water and, thus, threatens their quality (1, 2). In addition, the organic compounds in most of the highly consumed dyes have a very low biodegradability and persist in the aquatic environment (3-5). Most textile wastewater contains high chemical oxygen demand (COD), and the hydrolysis of organic compounds may happen in alkaline media prior to any treatment process (4). Moreover, the cost of treatment is considerable for this type of wastewater.

Dyes are aromatic compounds which absorb the visible light at 350 to 700 nm (6, 7). They are categorized into 20 to 30 groups based on their chemical structures (2). Dyes are used in many different industries such as textile, wood, pulp and paper, tannery, cosmetic, nutrition, and electroplating (8-10). Nearly 15% of the annual consumption of dyes in textile industries enters wastewater during dyeing processing (11, 12). Since dye compounds usually contain benzene ring, the discharge of untreated wastewater decreases the quality of the receiving water (13). In general, dyes used in textile industries are divided into several groups, including anionic dyes (acidic, direct, and reactive), cationic dyes (alkaline dyes), and non-anionic dyes (disperse dyes) (14). Reactive dyes are easily dissolved in water and used in many dying processes. They are specially used for dying wool and polyamide fiber (2). This group of dyes is widely used in the textile industry because of their variety, easy applicability, desired stability of the finished product, and low energy consumption (13). Reactive Red 198 dye (C27H18ClN7Na4O15S5) is mostly utilized in the textile industry with the maximum absorption at 530 nm. Due to the high rate of hydrolysis in alkaline condition, large portions of reactive dyes (30%) are wasted during dyeing processes and discharged in wastewater streams (1).

The conventional chemical processes (such as coagulation and flocculation, membrane technology, electrochemical system, precipitation, ozonation, ultrasound wave, chemical oxidation, and adsorption) are generally used to remove dyes from textile wastewater (13, 14). Basically, these processes are not efficient in removing dyes because of their high water solubility (2). The biological processes are not also effective in the removal of dyes from textile wastewater (15, 16). In recent years, the advanced oxidation process (AOP) has received more attention for the removal of recalcitrant pollutants in water and wastewater (17, 18). These processes are based on the production of hydroxyl radicals (OH°) with high redox potential (19-23). One of the common problems of all advanced oxidation processes are the electrical energy of the chemical reagent. In particular, an important energy input is required for producing photons with artificial light sources (4).

In this study, the photo-Fenton process was conducted using H2O2, Fe+2, and UV radiation (580 nm) (24). In this process, OH° was produced in the presence of ferrous (Fe+2) and peroxide hydrogen as reductive and oxidative reagents, respectively. An increase in the degradation rate of the pollutant can be attributed to the oxidation of Fe (III) to Fe (II) by UV radiation, producing OH° according to the following mechanism (Equation 1) (19):

Equation 1.

Generally speaking, the AOP is an efficient environment-friendly method in which OH° is used to oxidize recalcitrant organic pollutants and convert them to harmless end-products such as CO2 and water (25).

The Fenton and photo-Fenton processes have significant importance because of their high speed in removing contaminant materials and can be employed for the treatment of wastewater, especially textile and dyeing wastewater. Several studies have applied the photo-Fenton process for the removal of organic matters from aqueous solutions. Mahmoodi et al. (21) showed that 89% of the acidic azo dye in their study was removed using the photo-Fenton process. Another study indicated that the photo-Fenton process removed 99% of humic acid from aquatic solutions (24). Kang et al. (3) demonstrated that more than 96% of the dye in their study was removed from textile wastewater by the photo-Fenton process. Elsewhere, Ebrahiem et al. (26) reported that 95% of the organic contaminants in their investigation were removed from industrial wastewater with the process. Furthermore, Ay et al. (27) showed that the photo-Fenton process removed 100% of red azo dye. However, no studies until today have been conducted on removing Reactive Red 198 dye from aqueous solutions using the photo-Fenton process. The Fenton and photo-Fenton processes have significant importance because of their high speed in removing contaminant materials and can be used for the treatment of wastewater, especially textile and dyeing wastewater (28).

2. Objectives

The aims of the present study were to (i) evaluate the feasibility of using the photo-Fenton process in removing Reactive Red 198 dye from the aqueous phase and (ii) determine the Reactive Red 198 dye removal efficiency at optimal conditions.

3. Materials and Methods

This experimental study was done on a laboratory scale. The experiments were performed in triplicates. All data are presented based on the mean value. The studied parameters were reaction time (15 - 120 minutes), H2O2 concentration at 5 levels (50 - 150 mg/L), Fe (II) concentration at 4 levels (10 - 200 mg/L), and initial dye concentration at 4 levels (50 - 200 mg/L), at different pH (3, 5, 7, and 9). NaOH and HCl were used to adjust the pH. The optimal conditions were determined according to maximum dye removal efficiency. Dye concentration was determined at a wavelength of 520 nm using a spectrophotometer (DR 5000) according to the standard method (No 2120) (29). The data were analyzed using the SPSS for Windows (version 16, SPSS Inc., Chicago, IL, USA) by Pearson's correlation coefficient to analyze the relationship between these parameters.

3.1. Chemicals and Analytical Method

Reactive Red 198 dye (C27H18CIN7Na4O15S5) was supplied by Hoechst Company, Germany. The rest of the chemicals were purchased from Merck (Germany). An 8-W UV lamp (F8T5), 25 cm in length, and 356 nm wave length (Hitachi, Japan), was used as the source of radiation for the photo-Fenton processes.

3.2. Reactor Specifications

The experiment was performed in a 4-liter volume reactor (Figure 1). The source of radiation was a UV lamp protected by a quartz tube. The UV radiation source was immersed in the solution for better radiation. To prevent reflection, the reactor was wrapped in aluminum foil.

Specification of the Photochemical Reactor
Specification of the Photochemical Reactor

The dye removal efficiency was calculated by the following: (Equation 2)

Equation 2.

Where A0 and A represented the initial dye concentration before and after the photo-Fenton process, respectively.

4. Results

4.1. Effect of pH

According to Figure 2, as pH increased from 3 to 5, the dye removal rate decreased at a slower rate. Afterward, by increasing pH from 5 to 7, the removal rate decreased with the higher rate. Based on our data obtained in the present study, a pH of 3 is optimal for dye degradation (36%).

Effect of pH on the Reactive Red 198 (RR198) Dye Removal Efficiency by the Photo-Fenton Processes (Fe (II) = 100 mg/L, H2O2 = 50 mg/L, Initial Dye Concentration = 50 mg/L, Contact Time = 30 minutes)
Effect of pH on the Reactive Red 198 (RR198) Dye Removal Efficiency by the Photo-Fenton Processes (Fe (II) = 100 mg/L, H2O2 = 50 mg/L, Initial Dye Concentration = 50 mg/L, Contact Time = 30 minutes)

4.2. Effect of Ferrous Iron (Fe (II)) Concentration

Figure 3 shows the effect of Fe (II) on Reactive Red 198 dye removal efficiency at the defined parameters (pH = 3, H2O2 concentration = 50 mg/L, reaction time = 30 minutes, and dye concentration = 50 mg/L). The photo-Fenton process was more efficient in the removal of Reactive Red 198 dye at Fe (II) concentration of 10 mg/L. Our data showed that as the Fe (II) concentration increased from 10 to 200 mg/L, the removal efficiency of the reactive dye decreased from 81.98% to 43.42%, respectively.

Effect of Ferrous Ion (Fe (II)) Concentrations on the Reactive Red 198 (RR198) Dye Removal Efficiency by the Photo-Fenton Processes (pH = 3, H2O2 Concentration = 50 mg/L, Initial Dye Concentration = 50 mg/L, Contact Time = 30 minutes)
Effect of Ferrous Ion (Fe (II)) Concentrations on the Reactive Red 198 (RR198) Dye Removal Efficiency by the Photo-Fenton Processes (pH = 3, H2O2 Concentration = 50 mg/L, Initial Dye Concentration = 50 mg/L, Contact Time = 30 minutes)

4.3. Effect of H2O2 Concentration

Figure 4 shows the effect of H2O2 on Reactive Red 198 dye removal efficiency at the defined parameters (pH = 3, Fe (II) concentration = 10 mg/L, reaction time = 30 minutes, and dye concentration = 50 mg/L). In addition, H2O2 concentration of 75 mg/L was optimal and the removal efficiency was 84.53%.

Effect of H2O2 Concentrations on the Reactive Red 198 (RR198) Dye Removal Efficiency by the Photo-Fenton Processes (pH = 3, Fe (II) = 10 mg/L, Initial Dye Concentration = 50 mg/L, Contact Time = 30 minutes)
Effect of H2O2 Concentrations on the Reactive Red 198 (RR198) Dye Removal Efficiency by the Photo-Fenton Processes (pH = 3, Fe (II) = 10 mg/L, Initial Dye Concentration = 50 mg/L, Contact Time = 30 minutes)

4.4. Effect of Reactive Red 198 Dye’s Initial Concentration

The effect of the initial Reactive Red 198 dye concentration on its removal efficiency is presented in Figure 5. As the initial dye concentration increased from 50 to 200 mg/L, the removal efficiency was decreased. The maximum removal efficiency (74.98%) was observed at the initial concentration of 50 mg/L. However, an increase in the concentration of dye from 50 to 200 mg/L significantly decreased the removal rate (36.76 %.). It can be concluded that the initial concentrations of Reactive Red 198 dye had a considerable effect on the removal of dye in the aqueous phase.

Effect of the Initial Dye Concentration on the Reactive Red 198 (RR198) Dye Removal Efficiency by the Photo-Fenton Processes (pH = 3, Fe (II) = 10 mg/L, H2O2 = 75 mg/L, Contact time = 30 minutes)
Effect of the Initial Dye Concentration on the Reactive Red 198 (RR198) Dye Removal Efficiency by the Photo-Fenton Processes (pH = 3, Fe (II) = 10 mg/L, H2O2 = 75 mg/L, Contact time = 30 minutes)

4.5. Effect of Reaction Time

The effect of reaction time on the Reactive Red 198 (RR198) dye removal efficiency is depicted in Figure 6. Based on this figure, increasing the reaction time resulted in an increase in the removal efficiency. The removal efficiency increased from 83.19% at 15 minutes reaction time to 98.8% after 120 minutes.

Effect of Reaction Time on the Reactive Red 198 (RR198) Dye Removal Efficiency by the Photo-Fenton Processes (pH = 3, Fe (II) = 10 mg/L, H2O2 = 75 mg/L, Initial dye Concentration = 50 mg/L)
Effect of Reaction Time on the Reactive Red 198 (RR198) Dye Removal Efficiency by the Photo-Fenton Processes (pH = 3, Fe (II) = 10 mg/L, H2O2 = 75 mg/L, Initial dye Concentration = 50 mg/L)

5. Discussion

Many studies have demonstrated that pH plays an important role in the advanced oxidation processes (30). Moreover, the OH° is produced under acidic condition and it is also more stable in this condition (31, 32). According to Equation 3, Fe (II) is oxidized to Fe (III) and the OH° with very high redox potential is produced (Equation 3) (3, 33).

Equation 3.

At a pH lower than 3, the generated ferric hydroxide reacted with H2O2, which resulted in a decrease in the OH°, eventually decreasing the removal efficiency (34).

According to Figure 2, the maximum removal efficiency was related to a pH of 3, which has also been concluded by other researches (24, 26). Ebrahiem et al. (26) showed that a pH of 3 was optimum for the removal of organic contaminants from industrial wastewater using the photo-Fenton process. Another study showed that the maximum removal of humic acid from organic solutions occurred at a pH of 4 using the photo-Fenton process (99%) (24). For the degradation of azo dyes using both Fenton and Fenton-like reactions, the optimum pH is about 2.5 - 0.3 (35). According to the results illustrated in Figure 2, first the removal rate of the dye decreased significantly as the pH increased from 3 to 5. Afterward, the decreased removal rate became sharper (pH from 5 to 7).

Perez et al. (4) demonstrated that organic chlorine was removed from paper bleaching units during alkaline hydrolysis. Overall, previous findings have indicated that both Fenton and photo-Fenton processes are successful in removing carmoisine dye from aqueous solutions (25). According to a study by Xu et al. (36), since a combination of UV and Fenton processes produces the OH° directly, the decolorization of dyes can be accelerated.

Figure 3 demonstrates that the maximum dye removal efficiency was observed at Fe (II) concentration of 10 mg/L. However, the addition of extra Fe (II) concentrations more than 10 mg/L resulted in a reduction in the process efficiency and acted as a scavenger for the OH° (29). Biglari et al. (24) also concluded that by increasing Fe (II) concentrations more than the optimum level, the removal efficiency of humic acid dramatically decreased.

According to Figure 4, the maximum dye removal efficiency was found at H2O2 concentrations of 75 mg/L. Increasing H2O2 to more than the optimal concentration may enhance the production of OOH-, which consumes the OH° and decreases the removal rate (24). Rahmani et al. (37) revealed that BV16 and RR120 removal rates were accelerated by increasing the concentration of H2O2 until to the optimum level, after which point the dye removal efficiency decreased.

According to Figure 5, increasing the initial dye concentration to more than 50 mg/L resulted in a decrease in the removal efficiency. Indeed, increasing the dye concentration decreased the penetration of the UV light and reduced the production of the OH°, eventually leading to a reduction in the removal efficiency. The same results were obtained from another study which reported that the maximum removal of Acid Orange 7 and Reactive Black 5 was at the initial concentration of 50 mg/L. According to the results, as the initial dye concentration exceeded 50 mg/L, the dye removal efficiency decreased.

Based on the data illustrated in Figure 6, an increase in the reaction time was in tandem with a rise in the removal efficiency. Accordingly, the removal efficiencies at 15 and 120 minutes were 88.19% and 98.8%, respectively. The photo-Fenton oxidation process can be used as a suitable method for the removal of highly contaminated waters that contain large amounts of 3-Aminopyridine compound, and the removal rate can be augmented by increasing the reaction time (38). The fact that dye removal rates can be enhanced by increasing the reaction time (39) can be attributed to the high production of the OH°. Another study showed that the Fenton process was able to decolorize textile wastewater at 20 - 40 minutes reaction time. Other studies have shown that high dye removal efficiency was achieved at 120 minutes (40). Zheng et al. (41) indicated that at 120 minutes, the dye removal rates were 21.3% and 95.3% in the Fenton and photo-Fenton processes, respectively, which revealed the higher efficiency of the photo-Fenton process in comparison to the Fenton process. The authors also stated that the production of more OH° results in the higher efficiency of the photo-Fenton process compared to the Fenton process.

The present study also demonstrated that more than 99.12% of the Reactive Red 198 dye was removed at 120 minutes.

In conclusion, the obtained results suggest that the photo-Fenton process significantly removed Reactive Red 198 dye in the liquid phase. The removal of the dye was decreased with increasing pH and increased with the reaction time. The optimal conditions for the removal of dye from the aqueous phase using the photo-Fenton process (UV/H2O2/Fe (II)) was determined at a pH of 3, Fe (II) concentration of 10 mg/L, H2O2 concentration of 75 mg/L, and dye concentration of 50 mg/L. Moreover, the dye removal efficiency from aqueous solutions was more than 99% at optimal conditions. Therefore, the study results indicated that the UV/H2O2/Fe (II) process could be used as an effective method to remove Reactive Red 198 dye from industrial wastewater. Due to the financial limitations of the project, we only determined the removal efficiency of Reactive Red 198 dye using a spectrophotometer (DR 5000). Therefore, it is highly recommended that future studies use the gas chromatography–mass spectrometry (GC-MS) method to determine the intermediate compound which may be produced from the photo-Fenton reaction.

Acknowledgements

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