Over the past decades, the production of r-proteins has been successfully undertaken in a variety of mammalian cell lines, however, there are still some concerns regarding the expression levels and long periods of clonal selection when moving forward toward a large-scale production for therapeutic purposes. The most commonly used mammalian hosts for the production of r-proteins are CHO and HEK293 cells, although other mammalian cell types have also been used. We generated a clonal, FIX-expressing HEK cell line, which required up to 10 weeks of selection. In contrast, using the CHO cell system we were able to generate a clonal cell line in the short time period of 7 weeks. Moreover, the number of stable clones was small in the case of HEK cells. This was surprising because during the time transfectability in HEK cells was higher comparing to that of CHO cells, the time of stable clones preparation and the number of high producing clones were less. It has been shown that the transfectability of HEK cells is 90% versus 40% of CHO cells, when using the calcium phosphate transfection method (
17). Gonçalves has also indicated that the transfection of HEK293T cells in a suspension is more efficient than transfection of CHO cells in terms of the number of transfected cells (
8). Liu et al. has also shown that transfectability of HEK293 cells is extremely high and able to tolerate a wider range of cultural conditions during transfection, although transient transfection efficiency with cationic lipid-based transfection reagent-FreeStyle
TM MAX is similar in both 293-F and CHO-S cells (
6). Suen et al. indicated that although transfection of HEK cells is generally performed using inexpensive transfection reagents such as polyethyleneimine (PEI), the CHO cells are commonly transfected with more expensive lipofection reagents (
7). Therefore, although HEK cells are generally more likely to be transfected than CHO cells, the generation of high-producing stable HEK cell clones is more time-consuming than CHO cells. This may be due to these cellular vectors, which are usually derived from different species and tissue source and are likely to differ in their efficiency of delivery to the target region, loss of the plasmid, as well as resistance to antibiotics.
We also noted that although the stable CHO clones secreted slightly higher levels of hFIX protein than HEK cells (30% higher), transient transfection of CHO cells leaded to a very poor protein production (42% lower). In contrast, the transient expression of hFIX in HEK cells resulted in a quick production of secreted protein and more important, the use of the same plasmid vector as for the stable CHO cell clone generation. In this regard, Diepenbruck, C. et al. noted that although stable CHO clones secreted slightly higher levels of r-protein than HEK cells (17% higher), transient HEK cells have higher expression r-protein than CHO cells (
11). They also showed the CHO cells are not well suited to deliver reasonable amounts of protein following transient transfection (
11). Suen et al. has also indicated that the protein expression yield is generally 2 - 5 times higher for PEI-transfected HEK vs. CHO cells (
7). Other studies has also indicated that using a CHO-based transient production of proteins was limited by poor transfection efficiencies, viabilities, and production of insufficient quantities of recombinant proteins so that transient production of recombinant scFv-Fc antibodies in HEK293 is efficient and robust (
18). The productivity of transient transfections depends on various factors such as the amount of cell population transfected, the gene transcription and translation efficiency in the host cells, innate property of producer cells related to protein folding and the extent of post-translational processing, as well as modification required for optimal protein function (
6). It has also been shown that mRNA stability is very important for the transgene expression levels and mRNA stability in transient HEK cells is more than CHO cells (
19,
20). Liu et al. showed that the EPO specific mRNA expressed in transient HEK cells remained constant, whereas the EPO mRNA level has been dramatically reduced in CHO cells after 4 days post-transfection (
6). On the other hand, although a threefold elevation of EPO mRNA level was expressed in HEK cells compared to CHO cells, the maximal accumulations of EPO were greater in FreeStyle
TM CHO, being sevenfold higher than the maximum accumulations obtained from FreeStyle
TM HEK cells (
6). It could be due to the lower secretion efficiency of HEK cells rather than that of CHO cells. We also indicated that the secretion efficiency in CHO cells was 20% more than HEK cells, which may be due to provision of different intracellular signaling pathways such as protein glycosylation and folding (
5).
The hFIX as a vitamin K dependent protein (VKD) undergoes multiple post translational modifications (PTMs), among them, γ-carboxylation has a considerable effect on its biological activity (
21). Our findings suggest that the FIX produced in both CHO and HEK cell lines was properly γ-carboxylated, since up to 80% of both cell-produced FIX was recovered employing barium citrate adsorption, indicating that the majority of the FIX produced was γ-carboxylated. It was also interesting that the specific activity and the fully γ-carboxylated FIX were almost constant in both cell lines in transient and stable expression, indicating that the carboxylation efficiency in both CHO and HEK cell lines has been almost equal.
High functional FIX expression levels are another requirement for a successful therapeutic protein production. In our expression systems, the transient HEK cell line proved to be superior in the production of total FIX protein (42% increased) and functional FIX (29% higher) relative to the CHO cell line. It is important to note that due to the increasing demand for the fast and efficient production of proteins in expression systems, many industrial laboratories prefer to use the host cell line in transient gene expression (TGE) system to produce r-proteins for pre-clinical purposes. Although the best method for large-scale production of recombinant proteins in mammalian cells is to establish stable clones, this approach can be laborious, expensive, and time-consuming. As an alternative, the large-scale transient transfection of mammalian cells can produce remarkable amounts of recombinant protein in a very short period of time (
5,
22). The ideal mammalian cell line for the transient production of r-proteins is highly susceptible to transfection, naturally inclined to have a high cell specific productivity, and easy to maintain on a large-scale (
23). Although, for the stable expression of recombinant proteins, CHO cells are still prior to HEK293, however, the HEK293 is the preferred cell line for its transient expression. This is attributable to the fact that the large-scale transfection of CHO cells has low efficiency and low productivity when cost-effective transfection reagents are used. On the other hand, CHO cells, which are widely used for stable transfection, are not well suited to deliver adequate amounts of protein following transient transfection (
11). HEK cells have generated the highest volumetric yields in TGE systems, and are therefore the most widely used (
23). For many applications, the use of transient HEK, rather than CHO cells, appears to be superior, since HEK cells are generally more easily transfected (
7).
In conclusion, our findings suggest that the large-scale transient HEK cell system has the potential of reducing the cell development time significantly, while maintaining FIX function. More studies and extensive efforts need to be carried out on this expression system in order to maximize protein production in transient expression systems by the optimization of host cell lines, vector systems, and cell culture conditions. Overall, these observations support that the HEK cell system is a respectable candidate for the efficient production of recombinant FIX.