Due to its benefits, electrospinning has generated much attention in biomedical applications. This approach has several drawbacks, including the use of hazardous solvents, inadequate cell penetration, and uneven cell dispersion. To get over these restrictions, the CE approach was developed (
1,
7). This approach has been investigated for directly manufacturing fibers and scaffolds from a cell suspension, including a broad variety of cells, such as immortalized, primary, stem cells (including iPS cells), and complete organisms. This method is the most advanced technique for creating cell-laden fibers and scaffolds (
8).
Electrospinning as a viable method for spinning fibers with a tiny diameter goes back to 1934. Formhals devised a method and equipment for spinning synthetic fibers using electric charges (
9). Charles L. Norton created a method for producing fibers from viscous solution in 1936. In 1952, Vonnegut and Newbauer created a technique for producing homogeneous droplets with a diameter of 0.1 mm by disintegrating liquids electrically. Baumgarten created the electrospinning of acrylic resin in dimethyl formamide (DMF) solvent to create acrylic fibers in 1971. Hayati hypothesized in 1987 that semi-conductive and insulating liquids form more stable jets than highly conductive liquids. Cell Electrospinning was firstly introduced by Jayasinghe et al. in 2006 as cited in Hong et al., to show the viability of creating physiologically active scaffolds using a modified ES technique (
1).
Cell Electrospinning is based on the application of a high voltage through a DC source to a conducting coaxial needle system positioned above a grounded collecting grill or revolving mandrel. The matrix for the cells is composed of a biopolymer with low conductivity and high viscosity, and its qualities sustain the process, resulting in the development of a continuous cell-bearing fiber that, over time, creates a living scaffold or membrane (
Figure 1) (
10).
Schematic diagram of cell electrospinning processes for production of cell-laden matrices. The scheme shows the formation of an electrospun membrane with cells encapsulated in fibers from a polymer solution in the syringe (11).
In 2004, Smith et al. as cited in Haider et al. first asserted the use of electrospinning in medicine. To shield or treat potential wounds, they electrospun fibers straight onto the skin's surface to create a mask. In addition, electrospinning fibers have been explored as medication transporters, with encouraging results. Electrospinning nanofibers have also been proven in studies to have a role in enzyme immobilization, wound dressing, and antibacterial effects (
12).
Using cell electrospun nanofiber, a number of researchers have tried to regenerate diverse tissues, including skin, blood vessels, tendons/ligaments, and neurons. Nanofibers surrounded by adequate growth factors, cells, or bioactive substances have a significant potential for application in tissue regeneration because they provide cells with the required physical and chemical qualities (
13).
A biomedical technique called tissue engineering attempts to produce new organs and tissues for the medical reconstruction of damaged areas. The device is a sophisticated biosystem made of biomaterials that serve as scaffolds and have cell cultures growing on their surface. The ease of preparation and the extent to which they structurally, chemically, and mechanically resemble the extracellular matrix (ECM) are two important benefits of electrospun fibers (
14). Frequently, scaffolds used in tissue engineering are "bioabsorbable," which means that when the fibers progressively break down, they serve as a template that is gathered over time by host cells (
5). Scaffolds are crucial in regenerative medicine because they provide cells the support they need to carry out their typical duties. The phenotypic and genotype of cells alter in the absence of an appropriate scaffold. The CE method achieves the necessary objective of tissue engineering by immediately constructing an integrated cell-scaffold structure (
15).
The molecular weight of the polymer is one of several variables that might impact electrospinning. These include the applied electrical voltage, the operating distance between the spinner and the collector, the motion of the grounded target, and ambient variables (temperature, humidity, and airspeed) (
13).
The wide range of electrospinning polymers and solvents makes it difficult to establish the "gold standard" settings that are suitable for every operation. Changes in circumstances may lead to the creation of several fibers with various basic characteristics for any given polymer-solvent system. The intensity of the electric field during spinning is a crucial element in the production of nanoscale fibers. By directly changing the polymer flow rate, field strength has a direct impact on the diameter and shape of fibers (
14).
Strong electric fields cause highly conductive solutions to become very unstable, resulting in fibers that deviate significantly from the standard diameter. Low conductivity solutions are frequently used to generate fibers with less uniform diameter distributions. Utilizing extremely volatile solvents fills the surrounding environment with vapor, creating a porous surface (
14).
In order to create electrospun nanofibers with desired physicochemical features, several nanofiber synthesis procedures may sequentially alter the polymer viscosity, applied voltage, operating distance, or flow rate while retaining other parameters (
13). The viscosity of the bioink, the applied electric field, the pace at which the bioink is fed, the distance from the nozzle tip to the collector, and environmental conditions are some of the factors affecting CE (
16). When employing CE to create cell-loaded fibers, the viscosity and surface tension of the printing solution or bioink are crucial. Kim et al. as cited in Hong et al. found in an experiment that there was a substantial decrease in cell viability when the collagen content of bioink was more than 7% by weight (
1).
The electric field is one of the most crucial variables in ES-based approaches, as already noted. Since CE involves the creation of cell-embedded fibers, the electric field strength in CE is also significant and must be taken into account to ensure that both fiber production and cell viability are not diminished. Strong electric fields have been shown to result in low cell viability (
1). In research by Yeo and Kim, the electric field range of 0.05 - 0.075 kV/mm produced the best cell viability (90%). However, when the electric field intensity grew, cell viability drastically decreased (
17). Weak electric fields, on the other hand, may result in improper fiber production. Despite good cell survival (90%) in another investigation utilizing a modest electric field, the microfibers generated were not well-formed (
18). The gap between the nozzle's tip and the collector affects the electric field. The flow rate of the solution is another factor that affects the CE procedure. Both fibrogenesis and cell viability depend heavily on flow rate. Since it is directly connected to shear stress, the material should be taken into consideration (
1).
Temperature and humidity are only two variables that may have an impact on the CE process. The rheological characteristics of the bioink, such as viscosity and elasticity, may be impacted by temperature. The materials are sometimes thermally cross-linked using temperature, as well. According to studies, lower viscoelasticity and surface tension together have an impact on fiber shape (
19). To avoid harm to the cells throughout the CE procedure, the temperature must be properly adjusted. Humidity is a significant factor affecting fiber development. Because high humidity causes the initial jet to elongate further, it causes beaded fibers. Beads occur between portions of thin strands during electrospinning at high humidity (
1).
Cell electrospun fibers are nanomaterials and nanofibers that replicate the ECM structure and have a broad variety of therapeutic uses in the area of regenerative medicine. The capacity to create high cellular density, infiltration, and more even cell dispersion are further benefits of CE that may aid in the formation of functional connections between cells (
20).
Despite being an acknowledged leader in biotechnology, CE has drawbacks and limits. Because the CE technique employs hydrogels to encapsulate cells in the fibers, the final structure could not have a high mechanical strength. Due to the whipping phenomenon that takes place during the manufacture of fibers, it is challenging to accomplish fiber deposition at the
| Application | Technique |
|---|
| Direct alive scaffold preparation | Cell electrospinning |
| Drug and bioactive molecules enriched scaffold with elevated mass transport property | Cell electrospinning |
| Electrospun nanofibers for wound healing and wound dressing | Electrospinning |
| Cell-free nanofiber for tissue engineering | Electrospinning |