To develop and design ME formulations, the suitable oil was selected by determining the concentration of Azithromycin that would be dissolved. Based on the solubility experiments of Azithromycin in oil, surfactant, and co-surfactant, we found that oleic acid-Transcutol P (10:1), Tween 80, Span 20, and PG could be the most appropriate combinations for preparation of Azithromycin ME. It seems that the phase behavior depends on surfactant to co-surfactant weight ratios. The weight ratio of surfactant/co-surfactant is an important and critical parameter affecting the phase behaviors of ME. The extent of ME boundary increasing with the increase of relative amount of surfactant was also reported in previous research (
21,
32). The phase diagrams revealed that ME region extended with higher weight ratios of surfactant/co-surfactant (km = 1 - 3). The phase diagrams showed more width of ME region with a rise in S/C ratio.
The results of ME formulations indicated the average viscosity range of 115 - 361cps, pH values of 5.1 to 5.7, and particle size of 6.78 - 26.65 nm. Analysis of variance showed that the correlation between the mean particle size and the independent variable (S/C ratio) was significant (P < 0.05). It means that the mean particle size increases with decreasing S/C ratio in ME formulations. Particle size is one of the most important properties in nano-sized drug delivery systems. The decrease in particle size is related to a great increase in surface area that would lead to improved bioavailability (
33). In the current study, the droplet size of all ME formulations was below 30 nm. The droplet sizes of the MEs prepared were far below the particle size of 10 µm that could cause irritation (
33). The polydispersity value described the uniformity of the droplet size. All polydispersity values were smaller than 0.5. Therefore, the obtained results show the narrow distribution of droplet size in ME formulations. Also, multivariate regression displayed a significant correlation between pH and the independent variable (%Water) (P < 0.05), so that any decrease in water phase percentage of MEs significantly increased the pH parameter. The finding is consistent with the previous reports (
27). The pH values of all ME formulations were around 5.1. In the present study, viscosity in ME samples increased significantly with less percentage of water phase and more percentage of oil phase. The findings are in agreement with the previous reports by Dong et al. (
34). Increased viscosity might help improve the preocular retention time and thus, increase the amount of the drug permeated through corneal. All of the ME systems prepared in our study were more viscose in comparison with aqueous suspension. The correlation between surface tension and the independent variables was not significant (P > 0.05). Surface tension is an important property. In our study, surface tension of ME formulations was in the range of 31 - 39 dyne/cm that was lower than that of azithromycin suspension (52 dyne/cm). The lower surface tension caused the better spreading of the product on the cornea and the more contact between them.
Analysis of variance represented that the correlation between drugs released in 2 hours (R2h) and the independent variables (S/C, %Oil) was significant (P < 0.05). It means that R2h increased with less S/C ratio and more percentage of oil phase in Azithromycin formulations. Also, the correlation between drug released in 24 hours (R24h) and the independent variable (%Water) was significant (P < 0.05), so that R24h increased with more percentage of water phase. In the current study, very small Azithromycin MEs droplet size was obtained. It is known that small particle size contributes to the fast release. Additionally, it can be stated that the improved viscosity of MEs lowered the diffusion of the drug through the formulation and slowed the release from the membrane. This phenomenon was observed in No.3, 4, 5, and 6 formulations.
In cooling curves of the ME samples, bulk water (free water) and bound water were obtained at -1 to -6°C and -9 to -33°C, respectively. According to ANOVA results, a significant correlation (P < 0.05) was found between the bulk (free) and bound melting transition temperature (Tm1 and Tm2) and independent variables, so that any increase in oil amount and any decrease in water phase significantly increased temperature. Also, the independent variables affected enthalpy of exothermic peak of free water (P < 0.05); i.e., the enthalpy increased due to the increase of oil, water phase percentage, and S/C ratio.
It was shown that all of the MEs have proper characteristics regarding their homogeneity and six-month duration stability. There was no significant difference between mean droplet sizes at the beginning and after six months storage of the MEs (P > 0.05). Visual inspection during the storage showed no change in clarity, precipitation, phase separation, and flocculation. Centrifugation of the samples at 15,000 rpm for 30 minutes caused no phase separation and the MEs remained homogenous during and after the examination. In the stability studies, narrow polydispersity index values were observed for MEs. This parameter could be utilized as an indication of stability of ME systems. The ME systems were isotropic, transparent dispersions, and after centrifugation, no phase separation was observed. In the previous studies regarding the stability of MEs, it was demonstrated that there is a complex relationship between zero interfacial tension and thermodynamic stability (
35).
In permeability studies, the correlation between apparent corneal permeability coefficients (Papp) and the independent variable (%Oil) was significant (P < 0.05). Hence, Jss of Azithromycin for MEA-7 was 11.958 mg cm-2h-1, which was 39.86 times higher than that of control (AZ suspension, 1%). The correlation between Jss and the independent variables was not significant (P > 0.05).
The correlation between Tlag and the independent variables (%Oil and S/C ratio) was significant so that any decrease in oil phase percentage and S/C ratio significantly increased the Tlag parameter. The correlation between apparent diffusivity coefficient (Dapp) and the independent variable (S/C ratio) was significant (P < 0.05). Hence, any decrease in oil phase percentage (%Oil) significantly increased the Tlag parameter.
D
app and P
app parameters in MEA-1 and MEA-7 formulations were 0.00882 cm
2h
-1 and 2.391 cmh
-1, which were 17.65 and 35.17 times higher than those of control (AZ suspension, 1%), respectively. The correlation of ERp and ERflux with the independent variables was not significant. The relationship between ERD and the independent variable (S/C ratio) was significant (P < 0.05). Therefore, any increase in S/C ratio significantly increased the ERD parameter. The results showed that drug flux of all MEs through skin increased more than diffusion. The results showed that drug flux of all ME formulations through rabbit cornea increased more than diffusion. All ME formulations with different compositions and properties significantly increased partitioning, flux, and permeability coefficient from rabbit cornea. The correlation of drug permeated percentage in 2 hours (%P2h) with the independent variables (%Water, S/C ratio) was significant (P < 0.05); therefore, %P2h increased with any decrease in water phase percentage and any increase in S/C ratio. Also, the correlation of drug permeated percentage in 5 hours (%P5h) with independent variable (S/C ratio) was significant (P < 0.05); therefore, %P5h increased with higher S/C ratio. Also, multivariate regression showed the significant correlation between drug permeated percentage in 5 hours (%P5h) and droplet size of MEs, so that a decrease in droplet size significantly increased the total percentage of drug permeated in 5 hours (%P5h). The staining test of Azithromycin MEs established oil-in-water ME structures. In previous studies, it was demonstrated that the O/W MEs may be beneficial because the presence of surfactant and co-surfactant compositions increases barrier permeability (
21). In this research, Azithromycin ME formulations could act as permeation enhancers to improve corneal drug delivery. Our findings are in agreement with those of previous reports by Naveh et al. (
35). They showed the increase of the corneal absorption of pilocarpine by an especial oil-in-water ME system. The rabbit cornea model was employed for drug delivery studies because of its similarity to human corneas (
36).
5.1. Conclusions
This study established that the amount of components of S + C, oil, and water in ME formulation plays a vital role in the physicochemical properties, in vitro release, and drug permeability through rabbit cornea. Also, this study showed that microemulsions could be alternatively used as ocular drug carriers for AZ.