Based on the data in
Table 1, the formulation containing 0.2% (w/v) CS, 1.5 mg/mL TPP, and six mM HP-β-CD was selected as the optimized nanocarrier. This composition produced the smallest NPs (62.5 nm) with a high production yield (38.1%) and demonstrated superior performance in preliminary loading tests. All subsequent experiments — including drug loading, phase solubility, FT-IR, UV-Vis, and in vitro release — were conducted using this optimized formulation exclusively. The findings indicate that TPP operates synergistically with polyanionic CDs in the production of NPs. In summary, the neutral CD HP-β-CD, which demonstrates minimal affinity for CS, is integrated to a limited degree and has an insignificant impact on the NP assembly process. Anionic CD derivatives, which facilitate robust electrostatic crosslinking with CS, are effectively integrated and significantly improve NP yield. The noted decrease in particle size may be ascribed to enhanced ionic interactions between CS and the anionic CDs, which presumably facilitate the compaction of the polymeric network. Conversely, elevated concentrations of anionic CDs may promote the establishment of more nucleation sites upon interaction with CS, resulting in the production of a more substantial quantity of NPs with smaller dimensions.
Unlike differences in CS concentration, even slight alterations in TPP quantity markedly increased particle aggregation and clumping. This behavior can be explained by the significant disparity in molecular weights between CS and TPP. The CS's elevated molecular weight results in significant mass variations corresponding to minor alterations in molar quantity, thereby promoting the creation of well-dispersed NPs — especially when CS concentration is adequately diminished to restrict the availability of monomeric units. In contrast, TPP, due to its relatively low molecular weight, has a nearly proportionate connection between mass and molar concentration; therefore, minor changes in TPP mass result in a significant increase in the number of crosslinking molecules. The overabundance of TPP facilitates excessive ionic crosslinking with CS chains, leading to significant aggregation. At high concentrations, TPP promotes the development of hydrogen-bonded CS networks, facilitating the production of elongated nanofibrous structures instead of separate NPs. These data emphasize the necessity of utilizing a molar ratio, instead of a basic mass-based ratio, of CS to TPP for the attainment of controlled and reproducible NP synthesis.
Nonetheless, determining an exact molar ratio between CS and TPP is difficult due to the notably high and polydisperse molecular weight of CS. Formulation optimization can be effectively attained by consistently adjusting the concentrations of both components. In these investigations, precise modifications to TPP concentration are minimal, but CS concentration can be altered throughout a broader spectrum without affecting reproducibility. It has been shown that increased concentrations of β-CD facilitate particle aggregation and result in a larger hydrodynamic diameter. This effect is mainly ascribed to the self-assembly of CD-based complexes in aqueous environments, resulting in a significant increase in both mean particle size and Polydispersity Index (PDI).
The impact of CS concentration on NP size is significant: Elevated CS concentrations consistently produce larger NPs. Conversely, stable NP production was attainable within a limited TPP concentration range — specifically between 1.0 and 2.0 mg/mL. The mass ratio of CS to TPP significantly influences size distribution and colloidal stability.
Structurally, a single TPP molecule contains five negatively charged phosphate groups, allowing for the formation of up to five ionic crosslinks with protonated amino groups on CS chains. This stoichiometry indicates that roughly two CS glucosamine units can engage with one TPP molecule. A CS:TPP weight ratio of 5:1 (i.e., TPP at one-fifth the mass of CS) optimally enhances crosslinking efficiency, resulting in nearly total use of available amino groups and the creation of comparatively stable NPs. Concerning CD incorporation, low concentrations of β-CD may promote integration into the CS matrix, leading to larger assemblies. In contrast, at elevated concentrations, β-CD can promote a denser nanostructure via cumulative weak intermolecular interactions — such as hydrogen bonding and hydrophobic associations — between the CD cavities and the CS chain.
While direct assessment of insulin bioactivity (e.g., via cell-based assays or HPLC) was beyond the scope of this study, multiple lines of evidence support the preservation of insulin integrity: (1) The FT-IR spectra confirm the presence of intact amide bonds after encapsulation (
Figure 4), (2) thermodynamic parameters indicate a stable, exothermic inclusion complex (
Table 3), and (3) the AL-type phase solubility profile confirms molecular-level dispersion without aggregation (
Figure 6). Future work will include direct bioactivity validation to quantify functional insulin recovery. This rapid release profile may be particularly advantageous for nasal delivery of insulin, where a burst release is often desirable to maximize absorption before mucociliary clearance eliminates the formulation from the nasal cavity. Given the limited fluid volume and short residence time in the nasal cavity, immediate liberation of insulin upon contact with the nasal epithelium can enhance bioavailability (
7,
10).
Although the nanocarrier exhibits rapid insulin release (~70% within 20 min), its value lies not in sustained release but in enabling non-invasive delivery through critical protective and functional roles. Free insulin in solution is rapidly degraded by proteolytic enzymes in the gastrointestinal (GI) tract or nasal cavity and exhibits poor mucosal permeability due to its large molecular size and hydrophilicity. In contrast, the TPP/HP-β-CD/CS nanocarrier: (1) Protects insulin from enzymatic degradation via encapsulation and complexation with HP-β-CD (as evidenced by negative ΔH and ΔS values indicating stable inclusion,
Table 3); (2) enhances mucosal residence time through the mucoadhesive properties of CS; (3) promotes paracellular transport by transiently opening tight junctions between epithelial cells; and (4) stabilizes the protein structure during formulation and storage. These functions collectively increase the fraction of intact, bioactive insulin available for absorption — something a simple insulin solution cannot achieve.
5.1. Conclusions
In this paper, the ionic gelation technique is used to report the possibility of entrapping CDs within CS NPs. The results showed that the smallest NPs are formed with high binding capacity at the lowest polymer (CS) concentration. Other parameters like TPP concentration are also directly related to the NP size. An increase in the HP-β-CD concentration improves NP production efficiency. The introduced process upgrades hydrophobic drugs within the aqueous medium by developing a CD complex. Insulin is a macromolecular drug that can be combined with various nanocarriers, resulting in increased sensitivity to insulin. Such devices are of great interest as they can enhance the absorption of drugs with low solubility and low osmotic pressure and induce the protection of specific drug molecules by complexation and subsequent inclusion in the polymer matrix. Our results justify the engineered nanocarrier TPP/HP-β-CD/CS as a potential candidate for increasing the absorption of macromolecular drugs like insulin following oral or nasal administration accompanied by rapid drug release.