Mandibular resection, especially in the setting of aggressive odontogenic tumors, can lead to defects in the bone, oral lining mucosa and occlusion. It can also severely impair the quality of life (
6). Many methods are described for reconstruction of mandibular defects. The treatment of choice is primarily based on the extent of the preoperative defect. The use of non-vascularized bone graft is conceptually and technically simple, which basically relies on regeneration of new bones (
3). However, vascularized-free flaps regenerate both larger amount of bony tissue and soft tissue covering the reconstructed bony segment. Additionally, healing resembles a physiologic fracture healing in this method. On the other hand, non-vascularized bone grafts with osteo-inductive growth factors may decrease the risk of graft failure and prevent transfer of free tissue (
3). Many donor sites are available for autologous bone graft harvest such as mandibular symphysis, rib, fibula, iliac crest, tibia and calvarias. These sites are different in terms of embryologic characteristics, type of bone and architecture. This could be the potential source of advantages and disadvantages (
1). Fibular free flap is the flap-of-choice in mandibular reconstruction (
4). However, in younger patient, there is a concern about leg movement after surgery and short-time morbidity. It is technically difficult to mimic the contour of the mandible with this method due to the straight configuration of the fibula, but the functional outcome looks acceptable (
5). The radius tends to fracture under heavy load and is easily devascularized. Iliac crest flaps have limitations in harvesting due to the shape of the bone. Pedicle of Trapezius and Pectoralis osteomyocutaneous flaps often do not provide enough tissue (
7). Metal plates and prosthetics need soft tissue coverage. Combination of these two has been associated with unacceptable rates of flap failure (
8). Molding the plate after resection is time-consuming and impossible in patients with a distorted mandibular contour. Aligning the plate and stabilizing it before the resection surpasses these problems (
6). Plate bending is trial-and-error intra-operatively (
9). The plate must have adequate anatomic adaptability and proper contouring feature to accompany acceptable esthetic and functional outcome following the surgery (
9). Ti-mesh technique has three major advantages over the other mandibular reconstruction methods. First, it can reproduce the natural configuration of the mandible, which esthetically contributes to a near-normal postoperative facial contour. Second, no special surgical experience is required in this reconstructive surgery. Third, bone can be harvested from the iliac crest with no complication and no substantial bone defect. Although this is a preliminary report, our result suggests that this method is clinically feasible. A disadvantage of this method is difficulty in adjusting the tray following intraoperative alteration in prior reconstructions. Preparing the tray is time-consuming and the expenses might currently limit its widespread use (
10). There are some studies reporting potential possibility of Ti-mesh-associated infection or inflammation (
10) that was not observed in our patient. Other less common complications include unpredictable resorption of bone inside the Ti-mesh and breaking of the Ti-mesh (
Table 1) (
10). Using 3D CT scan to produce a prototype and reconstruct the mandible with a custom-made Ti-mesh tray was useful. We did not find any sign of fracture or intraoral exposure of the tray. No significant complication in the donor site, fistula, dehiscence or infection was identified.