3.1. Materials
White mulberry leaves were gathered in May 2017 from the green space of Tehran, Iran by the main author and later authorized by a certified botanist at the herbarium of the Faculty of Pharmacy of Tehran University of Medical Sciences (voucher number: TEH-6599).
Ninety-six percent ethyl alcohol and titanium dioxide were bought from Zakariajahrom (Iran) and Sepidaj (Iran), respectively. Folin-Ciocalteu’s reagent, cetearyl alcohol, cetyl palmitate, isopropyl alcohol, methylparaben, propylparaben, isopropyl myristate, benzyl alcohol, ethylenediaminetetraacetic acid (EDTA), Span 60, Tween 80, gallic acid, sodium bicarbonate, and hexane were purchased from Merck (Germany). Sepigel 305 was obtained from Seppic (USA). Deionized water was prepared freshly as required.
3.2. Preparation of the Extract
First, the leaves were dried under room temperature at 25°C in the shade and then crushed slightly by hand. To extract the total phenolic contents, 70% ethanol was used. Seventy percent ethanol was chosen over the 96% ethanol as the solver after determining the extraction yield for 1 g of dried leaves by measuring the dried extract weight. Next, repeated maceration was performed for 1 kg of dried leaves using 70% ethanol. The process was carried out three times, each for 72 hours. Finally, the extract was concentrated using rotary evaporator Heidolph (Model: Hei-VAP Value Hand Lift; Germany). The extract was stored in a closed glass container in refrigerator at 7 ± 1°C and was used as needed.
3.3. Quantification of the Phenolic Content of the Extract
Total phenolic content (TPC) of the extract was quantified using a slightly modified version of the original Folin-Ciocalteu’s method (
13). Triplicate concentrations of the standard gallic acid in 70% ethanol (10, 20, 40, and 80 µg/mL) were used to plot a calibration curve. One mL of the suitable concentration of the extract (500 µg/mL) was added to three test tubes. This concentration was found after trial and error to fit linear range of the calibration curve. Another tube was dedicated as the negative control, containing only 1 mL of 70% ethanol. Then, 2 mL of the Folin-Ciocalteu’s reagent (diluted 1:10 with deionized water) was added to the tubes. After 10 minutes, 1.5 mL of 7.5% (w/v) sodium bicarbonate was added to each tube. All tubes were incubated in the dark for 30 minutes. Finally, their absorption was measured at 765 nm using Optizen 2120UV Plus (Korea) spectrophotometer. The absorptions were put into calibration curve formula, and the TPC was expressed in terms of gallic acid equivalent (GAE) mg/g of the extract.
3.4. Preparation of Cream
The aqueous phase consisted of the plant extract, Tween 80, methyl and propylparaben, benzyl alcohol, EDTA, and deionized water, and the lipid phase comprised TiO2, Span 60, cetearyl alcohol, isopropyl alcohol, and isopropyl myristate. First, both phases were heated to 75 ± 1°C. A small portion of the aqueous phase was separated after reaching 45 ± 1°C and later added to the formulation to prevent possible decomposition of active compounds. The initial cream was prepared by the addition of the aqueous phase to the oily phase while being stirred at 1000 RPM using IKA RW 20 (Germany) stirrer. Next, the mixture was homogenized using MICCRA D-15 (Germany) homogenizer. Finally, Sepigel 305 was added to the mixture, and the finished cream was further stirred at 1000 RPM until it was cooled down to the room temperature.
3.5. Emulsion Type Determination
Emulsion type was determined by performing three tests. First, electrical conductivity was measured using the conductivity meter (Jenway 4070; UK), in which paraffin was used as control. In addition, a sample of cream was examined under a microscope (Zeiss, Germany) and was investigated for oil or water droplets. Finally, a dilution test was performed to confirm the findings of previous tests. In this test, a sample of cream was diluted using deionized water. The type of emulsion (water/oil or oil/water) was determined by assessing the solubility and homogeneity of cream in water.
3.6. Stability Studies
The finished product was subjected to accelerated stability tests at 40 ± 2°C/75 ± 5% RH for a total of three months. During this period, analysis of physicochemical parameters as well as microbial assessment and phenolic screening were performed upon manufacturing the cream and at 1st and 3rd months, subsequently.
3.7. Physical Parameters
The manufactured cream was examined for phase separation and changes in odor, color, homogeneity, and consistency. Moreover, pH, density, and viscosity were measured.
3.7.1. Determination of pH
The digital pH meter (Metrohm 827-Swiss) was used to measure the pH of the preparation. Examinations were repeated in triplicate. The pH meter was calibrated using standard buffer solutions (pH = 4 and 7) before use.
3.7.2. Density
The density of a substance is its mass per unit volume. The exact volume of pycnometer was measured by filling it completely with water, and the sides were lightly tapped to eliminate the air bubbles. The container was weighted full of a cream, and simply the density was examined.
p = m/V
p = density, m = mass, V = volume.
3.7.3. Viscosity
The cream viscosity was assessed by a Polyvisc Viscometer (Brookfield-USA) using a spindle R6 at 100 rpm. Viscosity measurements were carried out at room temperature (25 ± 2°C). All measurements were performed in triplicate.
Viscosity in centipoises (cps) = Dial reading × factor
3.8. Microbial Assessments
For microbial assessment, 10 g of cream was mixed with 3 g of sterile polysorbate 80; then, 24 g of 10% tween 60 water solution was added to the TSB medium to diagnose the bacteria (mixture 1). Plates with 25 - 250 colonies were calculated, and the average number of colony forming units (CFU)/g was counted. Two dilutions (0.1, 0.01) with the TSB culture medium were prepared, and 1 - 2 mL of pre-prepared dilution was added to 2 sterile plates containing 10 - 20 mL of TSA culture medium and incubated for 24 - 48 hours at 30°C - 35°C (pure plate). One mL of 0.1 dilutions for fungal counting allowed the agar to solidify at 25 ± 2°C, then incubated at 20°C - 25°C for 5 - 7 days. Colonies were counted after the incubation; all preparations were carried out in triplicate. All microbial counts were carried out via pour plate and incubated for 3 days, and then counting was performed. Counting was approved in plates containing fewer than 100 colonies for microbial count (TAMC) and in those comprising less than 10 colonies for fungal count (TYMC).
Salmonella Count: Colonies were grown in Rappaport Vassiliadis Salmonella Enrichment broth medium and counted after 18 - 48 hours of incubation at 30°C - 35°C.
Enterobacteriaceae Count: Colonies were counted after 18 - 24 hours of incubation at 30°C - 35°C.
Candida albicans Count: To achieve this aim, 10 mL of mixture 1 was added to 100 mL Sabouraud Dextrose agar (SDA) medium culture and incubated at 30°C - 35°C for 3 - 5 days. After growing the colonies, it was incubated for 24 - 48 hours.
Escherichia coli Count: Colonies were grown in MacConkey broth medium and counted after 18 to 72 hours of incubation at 30°C - 35°C.
Pseudomonas aeruginosa Count: Mixture 1 was grown in Cetrimide agar and incubated at 30°C - 35°C for 18 - 72 hours.
Staphylococcus aurous Count: After having any S. aurous growth in mixture 1, it was cultured in Mannitol Salt agar and incubated at 30°C - 35°C for 18 - 72 hours, and the colonies were counted.
3.9. Preservative Effectiveness Test
A standardized inoculum containing three bacteria (P. aeruginosa, E. coli, and S. aureus), a yeast (C. albicans), and a mold (Aspergillus niger) was mixed with the liquid product. The mixture comprising 0.05% of polysorbate 80 was added to adequate sterile buffer phosphate (pH = 7.2) to gain a count of about 1 × 108 CFU per mL. The absorption of the inoculum was seen at 580 nm. Then, 10 g of preparation was added to 90 mL buffer phosphate (mixture 2), and 0.1 and 0.01 dilutions of mixture 2 was prepared. Then, 1 mL of 0.1 and 0.01 dilutions was added to a sterile plate comprising 15 - 20 mL of the TSA medium, which cooled to 45°C, and incubated for 24 - 48 hours at 30°C - 35°C. The fungal process was alike to the above, excluding that the SDA culture with 0.1 dilution was incubated for 5 - 7 days at 20°C - 25°C. Positive and negative controls were used during the test. Microbiological examinations were performed for preparations at 25°C after 14 and 28 days of the formulation.
3.10. Quantification of Phenolic Content in the Finished Product
In order to extract active ingredients from the finished product, 1 g of the cream was weighed and added into 50 mL of 70% ethanol. The supernatant was removed three times by decantation using 50 mL of hexane. Finally, the supernatant was separated and concentrated using rotary evaporator. A concentration of 1000 µg/mL of extracted material was prepared each month, and 1 mL of it was used for quantification of total phenolic according to the above-mentioned method plus a negative control. The measurements were done in triplicates.
3.11. Statistical Analysis
Values in all experiments are represented as mean ± SD of at least three independent experiments. Statistical analysis was performed by repeated measurement analysis of variance (ANOVA) test. The significant level was also set as P < 0.05.