The long-term use of artificial preservatives leads to harmful effects, such as hypersensitivity, asthma, and even cancer. Many customers have become increasingly worried about the safety of synthetic preservatives. The rising demand for more natural and preservative-free pharmaceutical products reinforces the idea of replacing synthetic preservatives with natural antimicrobials like essential oils (EOs) (
16). In the current study, the commercial EGO was assumed to have adequate antimicrobial activity against investigated microorganisms (
S. aureus,
E. coli,
P. aeruginosa,
A. braziliansis, and
C. albicans). Furthermore, researchers worldwide have well reported the strong antibacterial and antifungal potency of EGO and have recommended it as an alternative antimicrobial agent in the food and pharmaceutical industries (
10,
11,
17). The impressive antimicrobial potential of EGO has been attributed to the existence of monoterpenes, oxygenated monoterpenes (notably 1, 8-cineole), and their synergistic effect (10, 18). The conclusions of previous studies on the application of essential oil like EGO as a potential natural preservative for pharmaceutical products (
1,
11,
18) and present antimicrobial assay findings persuaded us to launch a study to investigate the antimicrobial effectiveness of EGO in the fluticasone nasal spray individually and in combination with BKC. Moreover, stability testing was conducted to assess whether the products (in their final container) retained the desired physical, chemical, and microbiological properties when stored under appropriate conditions. Based on the outcomes, all nasal sprays of studied preservation conditions compared to nasal spray base were able to maintain the intended quality over a defined period. It is more likely due to the presence of antimicrobials in the formulation preparation (
19).
In the microbial challenge tests, it must be ensured that the used microorganisms have been challenged against preservative agents for 28 days. Therefore, a preservative-free nasal spray was applied to demonstrate the viability of the inoculated microorganisms and their growth ability during the experiment period (
Table 3). The analysis of the challenge test for bacteria represented a reduction of three logarithmic cycles in the growth of
S. aureus and
E. coli on day seven and persistent reduction until the 28th challenge day for the nasal sprays preserved with EGO (0.9%) and BKC/EGO combinations at the concentrations of 0.01%/0.45% and 0.005%/0.675% (v/v). The preserved nasal sprays with BKC (0.02%) and 0.015%/0.225% concentration of BKC/EGO combination showed a similar decline (two logarithmic cycles reduction) in these bacterial strains, with no significant difference (P > 0.05). Generally, all preservation conditions showed a full preservative effect against
S. aureus and
E. coli based on USP criteria. In contrast, the microbial challenge test for
P. aeruginosa, an opportunistic pathogen inherently resistant to the wide range of antimicrobials, did not present a satisfactory result when EGO was applied as the sole preservative in a nasal spray formulation. This might be due to the impermeability of the outer membrane of
P. aeruginosa to hydrophobic antimicrobials (
20). The improved antimicrobial activity of BKC/EGO mixtures against
P. aeruginosa in nasal spray formulation supported that BKC, a positively charged amphiphilic derivative of ammonium compounds, enables EGO to penetrate the inner part of this bacterium through destabilizing pathogen surface (
21). Based on the results (
Table 3 [C]) in formulation preserved with EGO (0.675%) and low concentration of BKC (0.005%) simultaneously, the population of
P. aeruginosa declined as much as that mentioned for
S. aureus and
E. coli. This outcome is in line with another study which revealed that the use of
Calamintha officinalis essential oil as the only preservative in the cetomacrogol cream could not be effective against
P. aeruginosa and its combination with EDTA as a metal chelator considerably reduced the development of
P. aeruginosa through impairing its membrane permeability (
21). Preservation challenge test for mycetes revealed a three-log reduction in
C. albicans and
A. brasiliensis population for nasal sprays preserved with a combination of BKC / EGO concentrations (0.015%/0.225%, 0.01%/0.45%, and 0.005%/0.675%) within seven days. It permanently continued until the end of the study. As for the preserved formulations with BKC (0.02%) and EGO (0.9%) individually, a two-log reduction was observed for both
C. albicans and
A. brasiliensis. Although all preserved conditions met the USP (40) criteria, the BKC/EGO combination at a concentration of 0.005%/0.675% was the most satisfactory preservative compared to BKC alone. More importantly, this combined preservative system dramatically reduced the amount of both antimicrobials in nasal spray preparation, particularly the synthetic one, from 0.02% (v/v) (suggested by the manufacturer) to 0.005% (v/v). Similar findings have been reported by other researchers who used EO in combination with synthetic preservatives, chelators, or emulsifiers in cosmetic products, including the combined use of tea tree oil and ethanol addition (
22),
C. officinalis EO and EDTA (as a metal chelator) (
20),
Laurus nobilis,
E. globulus, and
Salvia officinalis EOs with methyl p-hydroxybenzoate (
16) and lavender, tea tree, and lemon oils with 1, 3‐dimethylol‐5, 5‐dimethylhydantoin, and 3‐iodo‐2‐propynyl butyl (
19). Furthermore, such combined preservative systems diminish the pungent odor of EO and increase consumer satisfaction with cosmetic and pharmaceutical products (
1).