Determining the characteristics of Omeprazole
After determining the melting point (155 °C), the IR spectrum, the UV spectrum and matching them with values mentioned in Clark reference, size of the Omeprazole particles was reduced before the suspension was made (
Figure 1). The final average size for powder particles was 35.516 μm showing a good uniform size (
Figure 2). From the pharmaceutical perspective, products containing particles larger than 0.1 µm are known as suspensions, but for common suspensions, the particle size is between 1-50 µm (
28). Therefore, this powder was used for further studies.
Preparation of Omeprazole suspension
Based on the adsorption assays of S-layer protein extracted from
L. acidophilus ATCC 4356 through the QCM method, in the previous study, the content of adsorbed S-layer protein on the gold electrode was 2941.7 × 10
-8 kg/m
2 and the amounts of adsorption mass on the silicon dioxide electrode were 1845.6 × 10
-8 kg/m
2 (
22). This process was done in order to calculate the amount of S-layer protein needed to cover the whole surface of the drug. The average content of adsorbed S-layer protein on the electrode surfaces of the QCM device was calculated equaled to 2500 × 10
-8 kg/m
2. According to the results of the analysis done on the Omeprazole powder size, the specific surface area was reported as 0.271 m
2/g (
Figure 2). In this way, the amount of S-layer protein required to completely cover 5 mg of drug was estimated to be about 35 µg.
Detection of drug coating by determining changes in protein concentration
Computing the amount of S-layer protein used to cover the drug through Bradford method is very simple and cost-effective. Despite the great efforts made in this study, this method did not provide acceptable results. Ideally in the Bradford method, pure proteins such as Bovine Serum Albumin and Globulin are used as standard proteins to draw a standard curve. The difference between the nature of the S-layer protein and Serum Albumin protein used to draw the standard Bradford curve leads to determine the protein values relatively. In addition, the unrealistic values for S-layer proteins before and after the coating process can be due to the equilibrium of reaction in the binding of S-layer monomers to the surface. The lack of repeatability of Bradford’s results in coating experiments has led to the removal of this method. In the following, the stability of coated Omeprazole was investigated through HPLC method to evaluate the efficacy of S-layer protein in the coating of the drug.
HPLC method for Omeprazole assay
Figure 3 shows a typical chromatograph for the intact drug dissolved in mobile phase with 10 µg/mL concentration (retention time = 5.807 min). The HPLC method adopted in this article enabled to achieve satisfactory quantitative analysis of Omeprazole within the selected concentration range. Standard curves were linear having correlation coefficient of 0.9998 ± 0.00052. The intra-day and inter-day precision of the method has been shown in
Table 2. The method was found to be precise as the intraday relative standard deviation percent (RSD %) of three replicate determinations for one day at the concentration in the range of 0.35 to 1.48 % and the inter-day precision ranged from 2.22 to 8.08 % (
Table 2).
Evaluation of different methods for Omeprazole coating with S-layer protein
Coating the drug during the dialysis process
Adding the drug to the dialysis bag was done during the early hours of dialysis. The results of stability studies on coated drug during the dialysis process in acetate buffer (pH 5) indicated the instability of drug compared to control drug (
Figure 4). Nonlinear regression analysis revealed the significant difference in Y intercept between the coated drug and the control drug (
P ˂ 0.05) during the dialysis process. Moreover, comparison of decomposition rate of the samples with nonlinear regression does not show any significant difference (
P ˃ 0.05). The lack of drug coatings during dialysis is probably due to the greater tendency of S-layer protein subunits to interconnect with each other rather than to bond to the surface of the drug particles when the extraction agent exits from the dialysis environment. In addition, the presence of very low amounts of GuHCl in the early hours of dialysis led to drug instability compared with control drug. Therefore, this method is not suitable for coating the drug.
Coating the drug using S-layer protein monomers resulting from dialysis process
The solution obtained from the S-layer protein extraction at the end of the dialysis process is completely opaque and milky due to the self-assembling of S-layer monomeric units as well as the formation of polymeric plates. To attain monomeric units, extracted protein was centrifuged (61000 ×g, 30 min, 4 °C) after dialysis process (
18). Transparent clear solution containing protein monomers was used for drug coating studies. The results drug stability in acetate buffer (pH 5) indicated that the use of S-layer protein monomers have a positive effect on drug coating (
Figure 5). Significant differences of Y intercept between both control and treatment samples were revealed by nonlinear regression analysis (
P < 0.05). This difference can indicate the protective effect of S-layer protein on the drug during the coating process. Additionally, the comparison of the line slope difference between both control and treatment samples by nonlinear regression analysis and Boolean algebra showed a significant difference (
P < 0.05) and this difference was reported as 2.223. In other words, the coating of drug by the S-layer protein decreased the rate of drug decomposition up to 2.223. Furthermore, other studies indicate that monomeric units of S-layer protein are required for surface coatings. Hollman
et al. used clear monomeric solution of S-layer of
L. brevis and
L. kefir bacteria for liposome coating, too (
9,
11). Ucisik
et al. also utilized clear monomeric solution of S-layer protein of
Geobacillus stearothermophilus (G. stearothermophilus) to cover the surface of emulsan (
29,
30). Varg
et al. used S-layer clear solution after centrifugation of the dialysis product for immobilization of S-layer of
Lysinibacillus sphaericus on alginate matrix (
3).
Optimization of Omeprazole coating by S-layer protein
As discussed in the previous section, the use of S-layer protein monomers extracted from the dialysis process is a suitable method for coating particles of the drug. Various factors influence the process of drug coating. Initially, according to previous studies, a number of influential factors including temperature, time, shaking speed and proper ratio of S-layer protein to drug surface were selected (
22). The process of drug coating by monomeric units of S-layer was done in optimum conditions. In order to evaluate the reproducibility, the process of drug coating was repeated for 6 times in the optimum conditions and the CV was calculated as percentage (
Table 3). The CV was found to be about 5%, which indicates the repeatability of the work. In fact, this value of CV indicates the high accuracy of adopted method. After verifying the repeatability of the work, the effects of other various factors on drug coating were evaluated using S-layer protein by one factor at a time method in 3 replications.
The effect of time in the drug coating process using S-layer protein
In order to select the appropriate time range, 2-hour and 4-hour intervals were used. The results showed that the maximum attachment of S-layer proteins to drug particles was occurred within 2 h (
Figure 6a). Nonlinear regression analysis revealed the significance of the difference in Y intercept in both time intervals (
P < 0.05). This difference can indicate the protective effect of S-layer protein on the drug during the coating process. But comparison of decomposition rate of two samples with nonlinear regression does not show any significant difference (
P ˃ 0.05). Probably, this process is beneficial for the coating of the drug by the S-layer protein in the early hours, but by elapsing the time, the removal of protein from the surface of the drug occurs. Hence, the time of 2 h was chosen as the optimal time. Eslami
et al. also reported the optimal time of 2 h for coating
Lactobacillus casei (L. casei) probiotic bacteria using S-layer of
L. acidophilus ATCC 4356 (
22). Bingle
et al. investigated the reattachment
of Aztobacter vindandii S-layer proteins onto the cell wall of the desired bacteria whose S-layer was isolated. They showed that the maximum reattachment of S-layer proteins to the cell wall of the bacteria occurred within 2 h at 30 °C (
31).
The effect of temperature in the drug coating process using S-layer protein
With respect to maximum Omeprazole stability temperature (40 °C), temperatures of 25 °C and 37 °C were selected to examine the coating process. In this study, the temperature of 25 °C was selected as the optimum temperature for drug coating process using S-layer protein monomers. The results showed that the increase in the temperature of the coating process did not have an effect on increasing the Omeprazole stability (
Figure 6b). Nonlinear regression analysis revealed the significance of the difference in Y intercept in both temperatures (
P < 0.05) while comparison of decomposition rate of two samples with nonlinear regression did not show any significant difference (
P ˃ 0.05). Probably due to the equilibrium of the binding of S-layer monomers to the surface reaction, the equilibrium has led to separation of some of the adsorbed S-layer proteins from the drug surface as the temperature increased. In the studies conducted by Hollmann
et al. self-assembling effects on positively charged liposomes by S-layer proteins of
L. kefir and
L. brevis bacteria were examined. During this research, the liposome coating process was performed at 25 °C (
10,
11). However, in the studies done by Lund
et al. it was determined that the maximum binding of S-layer proteins extracted from
Aeromonase salmonicida to a variety of bacteria of this family occurred at 30 °C and 37 °C during 30 min (
32). The difference in temperature and time in these studies is probably due to the different nature of the S-layer proteins.
The effect of shaking rate in the drug coating process using S-layer protein
Since the drug particles are fine, the particles were completely deposited in the sedentary state and adhesion of drug particles to the walls of the container occurred by increasing the speed of the shaker. Through quality control of the process, the speeds of 100 and 120 rpm for the shaker were selected to examine the effect of this factor on Omeprazole coating process. The results showed that increasing the speed of the shaker did not have a significant effect on increasing the drug coating and hence increasing the drug stability (
Figure 6c). Nonlinear regression analysis revealed the significance of the difference in Y intercept in both shaking rate (
P < 0.05) while comparison of decomposition rate did not show any significant difference (
P ˃ 0.05). This may be due to the fact that increasing movement of protein biomolecules at higher shaking rates causes detachment of the protein molecules from the drug surface. In different studies done on adsorption of S-layer protein on different surfaces, various shaker speeds have been reported because of the various natures of surfaces. For example, Eslami
et al. reported an optimum rpm of 50 for coating
L.casei probiotic bacteria using S-layer protein of
L. acidophilus ATCC 4356 because the survival rate of
L.casei cells was significantly reduced in higher speeds of shaker (
22).
Selection of suitable ratio of S-layer protein amount/Omeprazole Surface in the drug coating process using S-layer protein
For one factor at a time experiments, ratios of 2:1 and 4:1were selected. The results showed that the ratio of 2:1, which is about 70 µg of S-layer protein for 5 mg of drug is preferable (
Figure 6d). Nonlinear regression analysis revealed the significant difference in Y intercept in two ratio (
P < 0.05), but comparison of decomposition rates of both samples did not show any significant difference (
P ˃ 0.05). No significant change in the adsorption of protein on the surface of the drug particles by increasing the amount of S-layer protein indicates that coating of drug has been completed in the ratio of 2:1. In other words, in this ratio, the entire surface of the drug has been covered by S-layer molecules and additional S-layer molecules in the medium are reluctant to bind to S-layer molecules on the surface of the drug. In studies conducted by Hollmann
et al. the effect of self-assembling was examined on positively charge of liposomes by different concentration of S-layer proteins of
L. kefir and
L. brevis bacteria. Optimal concentrations of 45 μg/mL and 200 μg/mL were reported for S-layer protein of
L. kefir and
L. brevis, respectively (
11).
Effect of different concentrations of EDTA to prevent the self-assembling process of S-layer proteins
One of the ways to avoid the self-assembling process of S-layer proteins is to use EDTA (
33). In this study, concentrations of 1 and 2 mM of EDTA were utilized in dialysis buffer and protein samples were used to coat the drug and then the stability studies were performed as mentioned before. The results of stability studies have been shown in
Figure 7. Non-linear regression analysis showed that the difference in Y intercept in both concentration of EDTA was not significant compared to the control sample (
P ˃ 0.05). Also, there was no significant difference between the line slopes in both treatment sample and control sample (
P ˃ 0.05). Thus, the use of EDTA in different concentrations did not have any effect on the efficiency of the extracted S-layer protein monomer. In some studies, EDTA has been used with different concentrations to keep protein monomers stable for longer periods of time. Teixeira
et al. added 1 mM EDTA to dialysis buffer for kinetic studies of S-layer protein. Their results indicated that the S-layer protein monomer solution remained stable for 2 months in a refrigerator at 4 °C, and small protein assemblies did not appear (
33). However, Breitwieser
et al. used EDTA with a concentration of 2 mM in their dialysis buffer. They reported that despite EDTA, protein monomers were not completely stable and there was a tendency to form oligomeric units (
2).
The hydrophobicity changes of the drug surface with inoculation in 0.2% sodium taurocholate
One idea in current study was to change the hydrophobicity of the drug surface and then to investigate the effect of this change on how they are bonded to the S-layer protein (
22). The drug was inoculated with 0.2% sodium taurocholate solution in order to evaluate the effect of 0.2% sodium taurocholate on the drug. Nonlinear regression analysis revealed a significant difference between Y intercept of both control samples and 0.2% sodium taurocholate (
P ˂ 0.05), but there was no significant difference between the line slope between treatment sample and control sample (
P ˃ 0.05). As shown in
Figure 8a, a sharp drop in concentration of the drug occurred from the third hour. In
Figure 8b, the S-layer coated drug in the presence of sodium taurocholate has been exposed to a sharp drop in concentration from the third hour. In fact, 0.2% sodium taurocholate initially showed a protective effect on the drug, but as the time elapsed, it had a destructive effect on the drug. Nonlinear regression analysis also showed that the difference between Y intercept and the line slope in the both control and coated drug in the presence of sodium taurocholate samples were not significant (
P ˃ 0.05). While in this study, interfering effect between sodium taurocholate and Omeprazole was observed, in a study conducted by Eslami
et al. use of 0.2% sodium taurocholate increased the surface hydrophobicity of
L.casei bacteria and had a positive effect on the coating of
L. casei bacteria using
L .acidophilus ATCC 4356 S-layer protein (
22).
Effect of various sugars on the Omeprazole coating process
Theoretically, sugar is expected to function as a binding agent between drug particles and S-layer proteins by having a sugar-based functional group. Consequently, concentration of 5% for lactose and trehalose sugars were used (
Figure 9). In both control and treatment samples for two sugars, the difference in Y intercept was significant (
P < 0.05), but comparison of decomposition rate of two samples does not show any significant difference (
P ˃ 0.05). None of the sugars have affected the improvement of the drug coating process and thus increase of drug stability in acidic pH. Eslami
et al. used lactose solution at concentrations of 2% and 5% and they reported that the use of 5% lactose had a positive influence on improving the viability of
L.casei bacteria coated with
L. acidophilus ATCC 4356 S-layer protein, after inoculation in the simulated gastric medium, while 2% lactose did not show such effect (
22).
Coated drug by dry S-layer protein
Considering that the basis of present work was to use surface monomeric units and this involved the extraction of fresh S-layer protein. However, if it is possible to use a dry S-layer protein, it will be cost effective in terms of time and cost. In this regard, the drug coating process was performed using dry S-layer protein in optimal conditions and its results were compared with the freshly extracted protein. The results showed that the coating process of the drug was not well done using the dry S-layer protein (
Figure 10). Nonlinear regression analysis showed that the difference of Y intercept between coated drug using dry S-layer protein and coated drug using fresh S-layer protein was significant (
P ˂ 0.05), but comparison of decomposition rate of two samples does not show any significance difference (
P ˃ 0.05). In fact, the dry S-layer protein compared to the freshly extracted S-layer protein did not have a better effect on improving the coating of the drug and thus not increasing its stability. At the time of preparing the appropriate concentration of dry S-protein for the coating process, the resulting solution is not completely transparent and in fact the dry protein is not completely soluble and most of the remaining parts of it remain polymeric. Because of the need for S-layer monomers to coat the drug, the resulting dry S-layer protein solution during the coating process did not have tendency to attach on the particles of the drug. In the studies done by Hollmann
et al. on coating of liposome surface using S-layer proteins of
L. kefir and
L. brevis bacteria, fresh extracted solution of S-layer proteins was immediately used (
10,
11). Ucisik
et al. used a clear monomeric solution of S-layer protein of
G. stearothermophilus to cover the surface of emulsan (
30).
(a) Comparison UV spectrum of purchased Omeprazole (left) with standard Omeprazole in Clark reference (right). The UV spectrum of Omeprazole in a 0.1 M acidic medium (continuous line) and in 0.1 M alkaline medium (dotted point curve), (b) Comparison IR spectrum of purchased Omeprazole (left) with standard Omeprazole in Clark reference (right)
The particle size of thinned and sieved Omeprazole with average particle size of 35.516 µm
Typical HPLC chromatograph of Omeprazole in mobile phase with retention time of 5.807 min. The y-axis of the chromatograph is a measurement of the intensity of adsorbance (in units of mAU, or milli-Adsorbance Units). The x-axis is in units of time (typically minutes), and is used to determine the retention time for each peak
Comparison of Omeprazole stability coated with S-layer protein of L.acidophilus ATCC4356 during dialysis with stability of control drug in acetate buffer (pH 5).
Comparison of Omeprazole stability coated with monomeric S-layer protein of L.acidophilus ATCC4356 with stability of control drug in acetate buffer (pH 5), (Mean ± SD, n: 3).
Comparison of effect different factors ((a)Time, (b)Temperature, (c) Shaking rate and (d) S-layer protein amount/Omeprazole Surface ratio) on Omeprazole stability coated with S-layer protein of L. acidophilus ATCC4356 in acetate buffer (pH 5), (Mean ± SD, n: 3).
Comparison of Omeprazole stability coated with S-layer of L. acidophilus ATCC4356 in the presence of different concentrations of EDTA with stability of control drug coated with EDTA-free S-layer protein in acetate buffer (pH 5), (Mean ± SD, n: 3).
The effect of 0.2% sodium taurocholate on (a) stability of the drug and (b) stability of Omeprazole coated with S-layer of L. acidophilus ATCC4356 in the presence in 0.2% sodium taurocholate in acetate buffer (pH 5), (Mean ± SD, n: 3).
The effect of different sugars, (a) Lactose and (b) Trehalose on stability of Omeprazole coated with S-layer of L. acidophilus ATCC4356 in acetate buffer (pH 5), (Mean ± SD, n = 3).
Comparison of Omeprazole stability using dry S-layer protein of L.acidophilus ATCC4356 with Omeprazole stability using freshly extracted S-layer protein in acetate buffer (pH 5), (Mean ± SD, n: 3).
| Parameters | variables |
|---|
| Time | 2,4 h |
| Temperature | 25, 37 °C |
| Shaking rate | 100,120 rpm |
| S-layer protein amount/Omeprazole Surface | 2/1, 4/1 |
| EDTA | 1, 2 mM |
| Taurocholate sodium | 0.2% |
| Sugars (5%) | Lactose, trehalose |
| Concentration (µg/mL) | RSD (%)
|
|---|
| Intraday | Interday |
|---|
| 10 | 1.48 | 2.22 |
| 12.5 | 0.35 | 3.03 |
| 25 | 0.88 | 8.08 |
| 50 | 1.17 | 2.66 |
| 75 | 0.77 | 5.50 |
| 100 | 0.42 | 5.68 |
| Time (h) | Coated drug concentration (µg/mL) | SD | CV (%) |
|---|
| 0 | 25.1564 | 1.319555 | 5.245404 |
| 1 | 16.34433 | 0.853637 | 5.222829 |
| 2 | 12.09534 | 0.863281 | 7.1373 |
| 3 | 9.238918 | 0.517674 | 5.603187 |
| 4 | 7.391818 | 0.489736 | 6.625374 |