Phase behavior studies
Phase diagrams of systems comprising of two different oils (oleic acid and Capryol
TM 90), four different surfactants and co-surfactants at three R
sm were constructed. Due to the small o/w NE area in the presence of oleic acid and because of the similarities between the phase diagrams constructed with Capryol
TM 90, in order to avoid overcrowding of the report, only the phase diagrams of systems composed of Capryol
TM 90/Tween 20 are presented diagramatically. Wherever appropriate, any differences between phase behaviors observed with other surfactants are mentioned in the text.
Figures 1-
4 illustrate the diagrams of Capryol
TM 90/Tween 20 mixtures in the presence of all co-surfactants.
As can be seen, a mixture of CapryolTM 90/Tween 20 can produce three different transparent areas, including a transparent/translucent domain in the water-rich region, a transparent domain in the oil-rich part and a surfactant–rich (SR) area, designated as o/w, w/o, and SRA, respectively (except for Tween 20/PEG 400/water at Rsm of 1:2), the extent of which depended upon the nature of co-surfactant and Rsm. It should be noted that since accurate determination of the boundaries between the NE domains and SR region was difficult, the area with the extension up to 50% w/w surfactant mixture was considered as NE, above which the area was labeled as SR domain. Despite some differences between the phase diagrams, it is advantageous to mention the similarities. Generally, the following generalizations can be made about the systems studied:
CapryolTM 90 systems
In most systems, regardless of the type of surfactant and co-surfactant, the change of Rsm did not affect the extent of NE area significantly.
Except for Labrasol®/iso-propanol and Tween 80/iso-propanol systems, all three o/w, w/o and SR domains were observed,
The extent of NE domain in the presence of co-surfactants followed the order of iso-propanol > Transcutol® P > PG > PEG 400.
Transparent o/w NE formulations were generally prepared with low viscosity. However, few systems were translucent especially at high water content.
The extent of NE increased as the amount of surfactant mixture increased.
The largest o/w NE area was seen in the presence of Cremophor® RH40 and Transcutol® P, whereas the smallest domain was observed in the presence of Labrasol® and PG.
No NE area was detected in formulations composed of Labrasol®, PEG 400 and CapryolTM 90.
No liquid crystal phase was observed in all formulations.
None of the systems with less than 10 wt% total surfactant concentrations could solubilize water.
Oleic acid systems
In most formulations, depending upon the type of the co-surfactant and Rsm, w/o NE region with various extents was observed.
No o/w NE can be produced in the presence of PEG 400 as the co-surfactant.
Water and oil solubilizing capacities increased with increasing surfactant/co-surfactant content, irrespective of the Rsm.
By using PG as the co-surfactant, a very narrow o/w NE region was observed in a few systems, such as Labrasol®/PG (Rsm of 2:1) and Tween 20/PG (Rsm of 1:2).
Regardless of type of surfactant, iso-propanol seemed to be the most appropriate co-surfactant for producing o/w NEs.
In most formulations, a change of Rsm could affect the phase behavior.
No liquid crystal phase was observed in all formulations.
O/w NE formulations generally appeared to be transparent with low viscosity. However, systems composed of Tween 20, Tween 80, Labrasol and Cremophor® RH 40 in the presence of iso-propanol at Rsm of 1:1 and 1:2 were translucent at high water content.
None of systems with less than 10 wt% total surfactant concentrations could solubilize water.
Selection of o/w nanoemulsions from phase diagrams
Based on the extent of o/w region on the constructed phase diagrams, o/w NEs were selected for drug incorporation, considering the minimum possible surfactant/co-surfactant concentration, allowing the access to the enough oil content for complete solubilization of RAP and achievement of stable RAP-loaded NEs without any drug precipitation. Among 48 systems containing oleic acid and 48 systems composed of Capryol
TM 90, only 10 and 13 formulations showed the desired features, respectively, and therefore they were selected for characterization studies concerning the particle size and clarity. Finally, those systems with particle size of less than 100 nm, PDI of less than 0.5 which were clear after 72 h were selected for drug loading (1 mg RAP/mL of NE) and further investigations.
Table 1 presents the components of all blank NEs chosen from the phase diagrams and indicates those systems that were used for drug incorporation, at a fixed total surfactant concentration of 40% w/w.
Pharmaceutical acceptability and safety of components are the most important criteria which should be considered in the formulation of NEs with appropriate characteristics. Appropriate mixture of oil, surfactant, and co-surfactant could result in a wide and efficient NE area (
38).
Surfactants are adsorbed at water/oil interface, resulting in a reduction in the interfacial tension to a very small value and could produce a film around the droplets with a proper curvature at the interface (
41,
42). However, for the formation of a NE, a single surfactant is rarely able to provide a low interfacial tension and therefore, the addition of a co-surfactant is usually necessary. It has been reported in the literature that without a co-surfactant, an extremely inflexible surfactant film may form, leading to the production of nanoemulsions in very limited range of component concentrations (
41,
42). Therefore, co-surfactant molecules (such alcohols with short and medium chain length) are frequently used to further decrease the interfacial tension, increase the fluidity of the interfacial film allowing various curvatures (
43-
47), reduce the bending stress of the boundary surface causing spontaneity of emulsification, lowering of size and polydispersity of droplets (
44,
48).
The weight ratio of surfactant/co-surfactant has also been reported to have an important impact on size distribution, position, and the extent of NE area (
42,
49, and
50). In this investigation, R
sm of 1:1, 1:2, and 2:1 was selected to evaluate the effect of increasing/decreasing concentrations of surfactants and co-surfactants.
Phase diagrams of quaternary systems containing CapryolTM 90/Tween 20: Transcutol P/water at A) Rsm of 1:1; B) Rsm of 1:2; and C) Rsm of 2:1 (O/w, w/o and SR represent oil-in-water, water-in-oil and surfactant-rich areas, respectively).
Phase diagrams of quaternary systems containing CapryolTM 90/Tween 20: iso-propanol/water at A) Rsm of 1:1; B) Rsm of 1:2; and C) Rsm of 2:1 (O/w, w/o and SR represent oil-in-water, water-in-oil and surfactant-rich areas, respectively).
Phase diagrams of quaternary systems containing CapryolTM 90/Tween 20/ PG/ water at A) Rsm of 1:1; B) Rsm of 1:2; and C) Rsm of 2:1 (O/w, w/o and SR represent oil-in-water, water-in-oil and surfactant-rich areas, respectively).
Phase diagrams of quaternary systems containing CapryolTM 90/Tween 20/PEG 400/water at A) Rsm of 1:1; B) Rsm of 1:2; and C) Rsm of 2:1 (O/w, w/o and SR represent oil-in-water, water-in-oil and surfactant-rich areas, respectively).
In-vitro release profiles of RAP-loaded nanoemulsions in the presence of oleic acid in water containing 0.05% w/v Tween 80 at 37 °C (n = 3).
In-vitro release profiles of RAP-loaded nanoemulsions in the presence of CapryolTM 90, in water containing 0.05% w/v Tween 80 at 37 °C (n = 3).
Cytotoxic effect of nanoemulsions containing rapamycin on SKBR-3 cell line measured by MTT test (48 h). 15 mcg/mL = 600 µL NE/400 µL cell culture medium; 10 mcg/mL = 400 µL NE/600 µL cell culture medium; 7.5 mcg/mL = 750 µL NE/250 µL cell culture medium, 5 mcg/mL = 500 µL NE/500 µL cell culture medium (Mean ± SD; n = 3; *p < 0.05, **p < 0.01, ***p < 0.001).
TEER values of Caco-2 monolayer, after the addition of RAP-loaded nanoemulsions and methanolic solution over a period of 24 h (n = 3).
Comparison of apical to basolateral transport of RAP-loaded nanoemulsions and methanolic solution across Caco-2 cell monolayer (n = 3).
Fluorescent images of SKBR-3 cells incubated for 6 h with methanolic solution of coumarin. A) control; B) Formulation F125; C) Formulation F56; and D) Formulation F98.
| Formulation | Component | Rsm | Oil (wt%) | Water (wt%) | Result* |
|---|
| F50 | OA/T20/iso-prop | 1:2 | 10.07 | 49.93 | √ |
| F51 | OA/T80/iso-prop | 2:1 | 14.82 | 45.18 | - |
| F56 | OA/T20/PG | 1:2 | 10.24 | 49.76 | √ |
| F64 | OA/T80/Tr | 1:1 | 8.98 | 51.02 | - |
| F74 | OA/Crem/iso-prop | 1:2 | 10.00 | 50.00 | √ |
| F75 | OA/Crem/iso-prop | 2:1 | 8.16 | 51.80 | - |
| F78 | OA/Crem/Tr | 2:1 | 8.58 | 51.42 | √ |
| F87 | OA/Lab/iso-prop | 2:1 | 8.58 | 51.42 | √ |
| F90 | OA/Lab/Tr | 2:1 | 8.58 | 51.42 | √ |
| F97 | Cap/T20/iso-prop | 1:1 | 15.24 | 44.76 | √ |
| F98 | Cap/T20/iso-prop | 1:2 | 9.40 | 50.60 | √ |
| F99 | Cap/T20/iso-prop | 2:1 | 8.98 | 51.02 | √ |
| F100 | Cap/T20/Tr | 1:1 | 21.90 | 38.10 | - |
| F105 | Cap/T80/PG | 2:1 | 15.66 | 44.34 | - |
| F111 | Cap/T80/iso-prop | 2:1 | 15.24 | 44.76 | - |
| F112 | Cap/T80/Tr | 1:1 | 14.82 | 45.18 | √ |
| F121 | Cap/Crem/iso-prop | 1:1 | 15.66 | 44.34 | - |
| F122 | Cap/Crem/iso-prop | 1:2 | 2.14 | 57.86 | - |
| F123 | Cap/Crem/iso-prop | 2:1 | 2.16 | 57.84 | - |
| F124 | Cap/Crem/Tr | 1:1 | 6.90 | 53.10 | √ |
| F125 | Cap/Crem/Tr | 1:2 | 1.90 | 58.10 | √ |
| F126 | Cap/Crem/Tr | 2:1 | 1.90 | 58.10 | - |
Selected for drug loading.
| Formulation | Z-Average (nm) | PDI |
|---|
| F50 | 39.53 | 0.378 |
| F56 | 64.36 | 0.449 |
| F74 | 90.39 | 0.491 |
| F78 | 26.85 | 0.584 |
| F87 | 53.24 | 0.296 |
| F90 | 47.49 | 0.349 |
| F97 | 72.61 | 0.342 |
| F98 | 74.86 | 0.256 |
| F99 | 59.69 | 0.453 |
| F112 | 77.25 | 0.483 |
| F124 | 100.28 | 0.482 |
| F125 | 100.2 | 0.284 |
| Formulation | Cumulative release (%) |
|---|
| F50 | 6.0 ± 0.22 |
| F56 | 8 ± 1.47 |
| F74 | 4.4 ±0.15 |
| F78 | 3.6 ± 0.07 |
| F87 | 21.5 ± 1.26 |
| F90 | 4.3 ± 1.21 |
| F97 | 6.3 ± 0.36 |
| F98 | 7.0 ± 0.19 |
| F99 | 6.7 ± 0.15 |
| F112 | 5.4 ± 0.13 |
| F124 | 4.3 ± 0.06 |
| F125 | 7.1 ± 0.07 |
| Formulation | 4 °C
| 25 C
| 40 C
| Drug content (%)
|
|---|
| Size (nm) | PDI | Size (nm) | PDI | Size (nm) | 4 C* | 25 C** |
|---|
| F56 | 44.4 ± 0.8 | 0.223 | 39.7 ± 0.68 | 0.360 | phase separation | 80.8 ± 0.44 | 4.47 ± 2.41 |
| F87 | 41.9 ± 1.25 | 0.376 | 48.1 ± 1.15 | 0.203 | phase separation | 75.5 ± 2.67 | 6.94 ± 0.03 |
| F98 | 45.3 ± 0.55 | 0.291 | 45.3 ± 0.26 | 0.233 | 79.2 ± 3.87 | 88.5 ± 0.24 | 52.94 ± 0.11 |
| F125 | 101.2 ± 4.55 | 0.354 | 96.5 ± 1.36 | 0.269 | 137.8 ± 2.36 | 77.2 ± 0.61 | 57.54 ± 0.18 |
9-month storage,
12-month storage.
| Formulation | Papp (× 10-6 cm/sec) ± SD |
|---|
| F56 | 3.6 ± 0.36 |
| F98 | 5.8 ± 0.35 |
| F125 | 4.2 ± 0.45 |
| RAP methanolic solution | 0.9 ± 0.09 |
Solubility
Drug solubility in oil phase is a main prerequisite for the production of a stable NE formulation (
26,
43). As a result of low solubility, many formulations would face with precipitation before in-situ solubilization (
39). For the production of a stable NE formulation, solubility of drug in oily component is usually needed to be determined. The higher drug solubility in oil phase, the less need for incorporation of surfactants and co-surfactants (
51,
52). Solubility measurement showed that RAP’s solubility in Capryol
TM 90 and oleic acid was 3.14 ± 0.02 mg/mL and 37.53 ± 0.23 mg/mL, respectively, which denote the potential of these oils for RAP solubility.
Particle size and polydispersity index
Average particle size and size distribution of RAP-loaded NEs were evaluated by dynamic light scattering technique. PDI was also determined to provide information about the deviation from the mean size. PDI is a measure of droplet size uniformity. The higher the polydispersity, the lower the uniformity of the particle size in the formulation.
Table 2 represents the results of size and PDI analysis. As can be seen, nearly in all systems, the average size of the NE droplets was less than 100 nm. Formulation F78 containing oleic acid/Cremophor
® RH 40/Transcutol
® P at the R
sm of 2:1 yielded a nanoparticle diameter of 26.85 nm with a PDI of 0.584, whereas F124 containing Capryol
TM 90/Cremophor RH40/Transcutol
® P at the R
sm of 1:1 showed a nanoparticle diameter of 100.28 with a PDI of 0.482.
Although small differences were observed, however, all of the formulations investigated were composed of nano range droplets (≤100 nm). PDI is a measure of droplet size uniformity in the formulation. As can be seen in
Table 2, most NEs selected for the in-vitro release study, showed PDI values less than 0.5, with the minimum value of 0.256 (in case of F98).
In-vitro release studies
In this investigation, dissolution studies were carried out to compare the RAP release pattern from the NEs and confirm the release of the drug in an adequate manner. As mentioned earlier, the release behavior was studied in water having 0.05 % w/v of Tween 80 at 37 °C and the release percentage of the drug was plotted vs time up to 48 h. The release patterns of RAP from the NEs listed in
Table 2 are shown in
Figures 5 and
6 and the corresponding data obtained after 48 h are presented in
Table 3. As illustrated from the plots for oleic acid-based NEs, except for F87, the profiles generally exhibited a relatively constant slow RAP release within 48 h, presenting a typical sustained drug release. None of the formulations exhibited complete drug release after 48 h; however, the change of release rate was found to be dependent upon the components existing in NEs. The highest and lowest releases were observed for F87 and F78 formulations, respectively. Statistical analysis revealed no significant difference in the release profile of F74, F78, and F90 (
p > 0.05) as compared with marketed product, Rapamune
®, with 1.2 and 2.1% drug release within 24 and 48 h, respectively. It should be noted that the release from Rapamune
® was observed to be incomplete which may be attributed to the gradually developing opacity of the medium, probably due to the precipitation of the drug.
Plots in
Figure 6 depict the release profiles from NEs, when oleic acid was replaced by Capryol
TM 90. F125 and F124 provided the highest and lowest drug release respectively. Although a slow sustained release was observed, the incorporation of Capryol
TM 90 did not considerably alter the release profile of the drug from NEs. After 24 h, less than 5% of the drug was released, followed by a gradual increase up to 48 h. Statistically, significant differences were observed between RAP release from all formulations and Rapamune
® after 24 and 48 h.
Generally, the release of RAP from NEs was found to be slightly higher when compared to Rapamune
®. Several key factors should be considered regarding the drug delivery potential of NEs, including droplet size and polydispersity, viscosity and drug solubility in the internal oil phase. The enormous interfacial region formed by the presence of nanosized droplets could improve the solubility of a poorly soluble drug, as well as permitting faster drug release rate, and would consequently have an impact on the transport of the drug (
26,
29,
39, and
53).
In this study it was observed that RAP was generally released from NEs very slowly. No burst effect was seen and the percentage of drug release was less than 10% (except in one case). Drugs with lipophilic character, like RAP, are preferably solubilized in the oil phase of o/w NEs. The capability of maintaining these drugs in the solubilized form provides a reservoir for their sustained release. The prolonged
in-vitro release of the drug observed could be explained by considering the partitioning of the drug towards the oil and this fact that its distribution through the oil core and interface is influenced through the aqueous media. Rouf and his co-workers developed and characterized a liposomal system for delivery of RAP and evaluated its anti-proliferative effect on MCF-7 cells as the breast cancer cell line. They observed that the percentage of drug release was very slow, with no burst effect, and in the vicinity of 10% after 24 h. They suggested that the drug molecules be located in the bilayer, not on the surface of the liposomes, as expected for a lipophilic drug (
16).
Zeta potential determination
Zeta potential of F56, F87, F98, and F125 formulations were measured and found to be -0.03 ± 0.01, 1.28 ± 0.036, 1.01 ± 0.07, and 0.09 ± 0.007 mV respectively. Zeta potential, as a measure of charge interactions between the particles, can affect the stability of NE droplets. It has been reported that as the electrostatic repulsive forces increase, the possibility of the coalescence decreases (
53,
54). The greater positive or negative zeta potential (net charge of droplets), leads to greater stability of the dispersion.
Stability tests
In contrast to macroemulsions that are kinetically stable and show eventually phase separation, NEs are considered as systems with high thermodynamic stability, with no coalescence and phase separation. The selected NEs in this research were subjected to thermal stability and their drug content, size of droplet and PDI were monitored after storage at 4, 25, and 40 °C for 9 months
. The results are shown in
Table 4. At 25 °C, a decrease in the particle size was observed which might be related to good particle stabilization. The same trend was seen for the systems stored at 4 °C. At these temperatures, no significant change of the PDI value, phase separation and turbidity was observed up to 9 months. In general, the stability results revealed that the NEs remained homogenous without any sign of instability throughout the tests. At 40 °C, only F98 and F125 systems passed the stability tests, which was also associated with an increase in the size of droplet and PDI values. In terms of the RAP assay in NEs, analysis revealed that all formulations were capable of solubilizing at least 75% of RAP at 4 °C at the end of 9 months, whereas the decline in the content of RAP after 12 months was more than 90% and 40% in oleic acid and Capryol
TM 90-mediated NEs, respectively.
Cytotoxicity assay
The cytotoxic effect of RAP-free NEs was evaluated by MTT test on SKBR-3 cell line to eliminate the possible toxic properties of the blank formulations. Cell viability in each formulation was expressed as the percentage of negative control cells. The results depicted that the blank F87 was completely toxic for the cells, even after ten times dilution and therefore, this formulation was not used for further investigation. In case of other formulations, IC
50 was found to be more than the maximum concentration investigated. The IC
50 value of RAP methanolic solution was also found to be 50 µg/mL and at lower concentration, more than 90% of cell viability was observed (
33).
Figure 7 illustrates the results of MTT test on RAP-loaded NEs. Wide range of cell death was detected, from 20% for F56 (at the concentrations of 7.5 and 10 mcg/mL) to 90 % for F98 and F125 (at the concentrations of 10 and 15 mcg/mL), which was significantly different from the results obtained for RAP solution as the control (
p < 0.001).
In general, the obtained data confirmed that the anticancer activity of RAP would change by incorporation into NEs. Comparison of the results revealed a higher cell death when oleic acid in F56 was replaced by Capryol
TM 90 (in F98 and F125), probably due to enhanced penetration of RAP-loaded NE droplets to the cells and/or more RAP solubilization in Capryol
TM 90. Kang
et al. have studied the solubility of celecoxib (a lipophilic drug with anticancer effect) in various oils, namely tributyrin, Labrafac
TM and soybean oil, and developed NE systems. Their investigation on human HCT 116 colon cancer cells have demonstrated that the cellular proliferation could be inhibited more effectively by combined treatment with free drug and tributyrin emulsions. Therefore, they suggested that the enhanced anticancer effect of celecoxib by using tributyrin emulsions was possibly due to the higher capacity of solubilization (compared to the other oils), as well as the anticancer activity of tributyrin emulsion (
55). Although in our investigation, there is no significant difference between the amount of the drug released from F56, F98, and F125; however, a significant increase in the cell cytotoxicity for Capryol
TM 90-based NEs could be attributed to more cell penetration and drug solubilization in the internal phase.
Transport study
Transport studies were performed by using the changes of TEER values as indicators for cell membrane and integrity of tight junction in monolayers of Caco-2 cells. The TEER value of Caco-2 cells cultured on filters after 21 days was calculated to be 600 Ω.cm
2, indicating the development of tight junctions and good monolayer integrity. TEER was also measured from apical to basolateral side at specific times (1, 2, 3, 4, 8, and 24 h) in the presence of RAP-NEs and methanolic solution. After treatment of Caco-2 cell monolayers with NEs, it was seen that for all three NEs, TEER decreased to around 70-80% of the initial value. The decline in TEER value after the addition of NEs to the apical side is shown in
Figure 8 and the plots of apical to basolateral transport of RAP-loaded NEs and methanolic solution across Caco-2 cell monolayer is illustrated in
Figure 9. Formulations containing Capryol
TM 90 (F98 and F125) caused more decrease in cell integrity and drug transport, in comparison with the oleic acid containing formulation (F56).
Results obtained from transport studies suggested more RAP transport when the NEs are applied, compared with the methanolic solution and are in line with the apparent permeability calculated for each formulation. It seems that as a consequence of loading of RAP (with a high molecular weight and lipophilic character) in NEs, the cell permeability increased (
Table 5).
In our previous study, we demonstrated that Tween 20, as a surfactant, can cause a significant decrease in cell integrity (
33). TEER reduction represents the opening of tight junctions and reduction of cell integrity (
36,
56). As reported in the literature, the components of these systems could contribute to the enhancement of drug permeation from nano- or microemulsions across monolayer of Caco-2 cells by opening the tight junctions temporarily and facilitating drug transport through paracellular pathway. Doh and co-workers developed a new lipid NE system containing granisetron and evaluated its
in-vitro permeation-enhancing effect, using Caco-2 cell monolayers (
57). Their results from permeation tests in monolayers of Caco-2 cells revealed that the NEs considerably improved the permeation of drug compared to the drug powder. They suggested that the increase in permeability was probably due to the presence of lipoid E-80 as the surfactant with a profound permeation enhancing effect (
57,
58). Yin
et al. have prepared a microemulsion system of docetaxel (a substrate of P-gp) and evaluated its oral bioavailability improvement (
59). In Capryol
TM 90/Cremophor
® EL/Transcutol
® P system, transportation of docetaxel through the Caco-2 cell monolayer (apical to basolateral direction) and the oral bioavailability were significantly improved, compared to the commercial product. Thus, they concluded that
in-vitro absorption of docetaxel from microemulsions could be significantly enhanced by the surfactants (
i.e., Cremophor
® EL), due to the combined effect of P-gp efflux system inhibition and increased permeability (
59). Permeability enhancement effect of polysorbates on human Caco-2 cell monolayer has also been studied with Lucifer yellow assay and measurements of TEER. It has been shown that polysorbates, especially polysorbate 20 (Tween 20), could alter TEER values and increase Lucifer yellow permeability significantly (
60). In addition to Cremophor
® EL, the enhanced permeation probably results from other compounds of microemulsions. The transportation values (P
app) of many poorly lipophilic compounds have been reported to be greatly developed by Transcutol
® P and its improvement of permeation through Caco-2 cell monolayer was considerably greater than PG with the same amount (
59,
61). Moreover, Cremophor
® RH 40 could similarly inhibit P-gp efflux pumps (
62-
64), although it was reported that Cremophor
® EL inhibits P-gp efflux pumps stronger than Cremophor
® RH 40 (
65). In addition to the above mentioned mechanism, the properties of NEs, such as the presence of nanosized droplets and the interaction between the cellular membrane and surfactants, could also enhance the drug permeation (
57).
Cellular uptake of nanoemulsions
In order to detect the intracellular position of coumarin-6, as a hydrophobic cellular uptake indicator which could emit green fluorescence in SKBR-3 cells, fluorescence microscopy was performed using coumarin 6-loaded NEs (
Figure 10). Fluorescence intensity in different cytoplasmic regions with F56, F98, F125 formulations, and coumarin methanolic solution was 57.18, 59.02, 48.1, and 29.87, respectively. The dye was associated with the oily part of nanoemulsions and its presence inside the cells could be expected to be due to the internalization of the nanoemulsion droplets inside the cells which in turn rendered the cells fluorescent. These results are in agreement with those obtained from TEER and cytotoxicity experiments.