Phase behavior studies
The pseudo-ternary phase diagrams of systems containing Triacetin with four different surfactants and co-surfactants at various R
sm were constructed. It should be noted that, due to the similarities between the phase behaviors observed with the surfactants studied in order to avoid overcrowding of this paper, only the phase diagrams for Triacetin/Tween 80 are presented. Where appropriate, any differences between phase behaviors observed with other surfactants are mentioned in the text.
Figures 1-
4 show the diagrams of Triacetin/Tween 80 mixtures in the presence of all co-surfactants. As can be seen, in all phase diagrams (except in Triacetin/Tween 80/PEG 400/water at R
sm of 1:2), three different clear, isotropic regions, namely a transparent/translucent domain in the water-rich region, a transparent domain in the oil-rich part and a surfactant–rich (SR) area, designated as o/w, w/o and SRA, respectively, can be labeled, the extent of which depended upon the nature of co-surfactant and R
sm. It should be noted that because of the difficulties in accurately determining the boundaries between the NE domains and surfactant-rich area, regions with the extension up to 50% w/w surfactant mixture were considered as NEs, above which the area was labeled as SR part.
Although there were some differences between the phase diagrams obtained in this study with various surfactants and co-surfactants, it is beneficial to mention the similarities. In general, the following generalizations can be made about the systems examined:
a) In all systems examined, except in Triacetin/Tween 80/PEG 400/water at Rsm of 1:2 and Triacetin/Labrasol/PEG 400/water systems, irrespective of Rsm, both low viscous o/w and w/o domains were observed.
b) In the presence of any given surfactant and co-surfactant, the change in Rsm did not have a significant influence on the extent of NE regions.
c) Regardless of the type of co-surfactant, the change in the nature of surfactant showed a non-significant effect on the extent of NE areas.
d) Regardless of the type of co-surfactant, the extent of o/w domain in the presence of co-surfactants followed the order of iso-propanol > Transcutol > PG > PEG 400.
e) In all systems investigated, no liquid crystal area was observed.
f) Water and oil solubilizing capacities increased with increasing surfactant/co-surfactant content, irrespective of the Rsm.
g) None of the systems studied, were capable of solubilizing water with less than 10 wt% total surfactant concentrations.
Phase diagrams of the quaternary systems containing Triacetin/Tween 80/Transcutol/water at various Rsm (o/w, w/o and SR represent oil-in-water, water-in-oil and surfactant-rich domains, respectively).
Phase diagrams of the quaternary systems containing Triacetin/Tween 80/iso-propanol/water at various Rsm (o/w, w/o and SR represent oil-in-water, water-in-oil and surfactant-rich domains, respectively).
Phase diagrams of the quaternary systems containing Triacetin/Tween 80/PG/water at various Rsm (o/w, w/o and SR represent oil-in-water, water-in-oil and surfactant-rich domains, respectively).
Phase diagrams of the quaternary systems containing Triacetin/Tween 80/PEG 400/water at various Rsm (o/w, w/o and SR represent oil-in-water, water-in-oil and surfactant-rich domains, respectively).
Physicochemical properties of NEs are governed by their compositions and therefore the components must be precisely selected in order to achieve a delivery carrier with desired characteristics (
41). In addition to pharmaceutical acceptability which is the most important criterion for the selection of the components, the solubility of the drug in the oil phase is also of considerable importance, since it is greatly influenced by the solubilizing capacity of the oil (
42). In this investigation, the solubility of RAP with a Lop P value around 4.3 was determined in Triacetin and found to be 10.86 ± 0.71 mg/mL, while in water it was 2.6 μg/mL. Thus, Triacetin was selected as the oil phase for the development of NE formulations. Another important component of NE systems is the surfactant that stabilizes the interfacial area between oil and water and therefore has a remarkable impact on NE stability. These molecules must be adsorbed rapidly at the at water/oil interface and reduce the interfacial tension to a very small value required for the formation of NE droplets and provide a flexible film around the droplets with an appropriate curvature at the interface (
43-
45). In addition to these characteristics, it is also important to determine the proper surfactant concentration and use as low concentration as possible. It has been reported that nonionic surfactants are relatively less toxic compared to the ionic surfactants and therefore are preferred for drug delivery (
42,
43). As mentioned earlier, in this research, selection of the formulations was based on the criterion of using a minimum concentration of surfactant mixture (
i.e., 40 wt%). Co-surfactants are also used along with surfactants for the formation of NEs. It has been reported that the addition of these molecules may allow greater penetration of oil in the hydrophobic region of surfactant molecules, further reduce the interfacial tension, increase the flexibility of the interface to take up different curvatures required to form NEs (
42,
46-
50). Short chain alcohols (
iso-propanol and PG), Transcutol and PEG 400 are pharmaceutically acceptable ingredients and are commonly added as co-surfactants. Surfactants and co-surfactants are blended in various weight ratios (R
sm), since it is a key factor influencing the extent and position of NE regions on the phase diagrams. R
sm of 1:1, 2:1 and 1:2 were chosen to evaluate the effect of decreasing concentration of surfactant with respect to co-surfactant and the effect of decreasing concentration of co-surfactant with respect to surfactant.
Selection of o/w formulations from phase diagrams
As mentioned earlier, those systems indicated a relatively extended o/w NE area on the phase diagrams were selected for the formulation development. It should be noted that based on the extent of NE domain, hundreds of NEs could be prepared from the NE region of the phase diagram. However, it is very important to determine the appropriate surfactant concentration (surfactant plus co-surfactant) and use minimum possible concentration, allowing the access to the oil content in which the drug could be incorporated. In this study, among 48 systems whose phase diagrams were constructed, 23 of them showed the desired feature.
Table 1 indicates the components of the selected blank systems. Those formulations that passed the determined criteria in this study (particle size of less than 100 nm, PDI of less than 0.5 and clarity after 72 h storage) were selected for the drug loading and further investigations.
Table 1 also depicts the composition of the NEs containing 40 wt% total surfactant and 1 mg of RAP.
| System | Components | Rsm | Oil (wt%) | Water (wt%) | Result* | RAP-loaded Formulation |
|---|
| S1 | TAC + T20 + iso- Prop | 1:1 | 8.98 | 51.02 | √ | F1 |
| S2 | TAC + T20 + iso - Prop | 1:2 | 10.00 | 50.00 | √ | F2 |
| S5 | TAC + T20 + TR | 1:2 | 8.16 | 51.80 | √ | F5 |
| S6 | TAC + T20 + TR | 2:1 | 4.30 | 30.54 | √ | F6 |
| S7 | TAC + T20 + PG | 1:1 | 7.80 | 50.27 | √ | F7 |
| S8 | TAC + T20 + PG | 2:1 | 11.30 | 42.87 | √ | F8 |
| S13 | TAC + T80 + iso- Prop | | 2.40 | 12.45 | | F13 |
| S14 | TAC + T80 + iso- Prop | 1:1 | 4.60 | 87.12 | √ | F14 |
| S15 | TAC + T80 + iso- Prop | 1:2 | 9.60 | 45.17 | | F15 |
| S16 | TAC + T20 + TR | 2:1 | 2.50 | 47.01 | √ | F16 |
| S17 | TAC + T20 + TR | | 4.35 | 59.84 | √ | F17 |
| S18 | TAC + T20 + TR | 2:1 | 6.25 | 74.69 | - | F18 |
| S20 | TAC + T20 + PG | 1:1 | 11.80 | 26.14 | - | F20 |
| S21 | TAC + T20 + PG | 1:2 | 2.60 | 75.12 | - | F21 |
| S25 | TAC + Crem RH40 + iso - Prop | 1:1 | 9.70 | 48.26 | - | F25 |
| S26 | TAC + Crem RH40 + iso - Prop | 1:2 | 14.6 | 24.25 | √ | F26 |
| S29 | TAC + Crem RH40 + iso - Prop | 1:1 | 7.60 | 24.26 | - | F29 |
| S30 | TAC + Crem RH40 + TR | 1:2 | 2.30 | 47.65 | - | F30 |
| S37 | TAC + Crem RH40 + TR | 2:1 | 10.7 | 20.64 | √ | F37 |
| S38 | TAC + Crem RH40 + TR | 1:2 | 9.65 | 50.35 | √ | F38 |
| S39 | TAC + Lab+ iso - Prop | 2:1 | 11.80 | 48.92 | √ | F39 |
Systems selected for drug loading.
Solubility
Although pharmaceutically acceptable components should be selected for the development of NE-based delivery systems, the solubility of the drug in oil phase of an o/w NE is also an important criterion for the preparation of an efficient NE formulation, because the maintenance of the drug in solubilized form in NE is significantly influenced by the solubility of drug in the oil phase (
27,
42). As a consequence of low drug solubility, drug association to the oily phase decreases which in turn, necessitates a higher incorporation of hydrophilic and lipophilic emulsifiers (
51). The solubility of RAP in Triacetin was found to be 10.86 ± 0.71 mg/mL, which in comparison to its water solubility (2.6 μg/mL), it represents the potential of this oil to solubilize RAP.
Particle size and polydispersity index
The droplet size in NEs must be in a nanometer range. In this study, the particle size of the selected drug-loaded NEs was measured using photon correlation spectroscopy to confirm the formation of nanoparticles. In addition, PDI was also determined to provide information about the deviation from the average size.
Table 2 depicts the droplet size and PDI values of the selected formulations. It was observed that in all cases, the average size of the emulsions was less than 50 nm. As indicated in
Table 2, formulation F6 containing Tween 20/Transcutol at the R
sm of 2:1 yielded a nanoparticle diameter of 13.68 nm with a PDI of 0.434, whereas F39 containing Labrasol/
iso-propanol at the R
sm of 2:1 showed a nanoparticle diameter of 47.17 with a PDI of 0.152 which suggests the uniformity of droplet size (47.17 nm) in the formulation. The result of transmission electron microscopy can be observed in
Figure 5 which reveals that the lipid emulsion droplets are almost spherical and that the droplet is in the nanometer range.
| PDI | Z-Average (nm) | Formulation |
|---|
| 0.391 | 13.83 | F1 |
| 0.455 | 18.03 | F2 |
| 0.375 | 16.51 | F5 |
| 0.434 | 13.68 | F6 |
| 0.416 | 16.34 | F7 |
| 0.283 | 17.83 | F8 |
| 0.424 | 20.74 | F14 |
| 0.380 | 20.15 | F16 |
| 0.233 | 21.64 | F17 |
| 0.385 | 26.80 | F26 |
| 0.442 | 31.16 | F29 |
| 0.295 | 23.98 | F37 |
| 0.472 | 31.17 | F38 |
| 0.152 | 47.17 | F39 |
Transmission electron microscopy image of a rapamycin containing nanoemulsion
In-vitro release studies
The use of NEs as lipid-based delivery systems has become progressively popular since most of the new drug molecules are highly hydrophobic (
30,
52-
54). One of the desired characteristics of a drug delivery vehicle is to provide a sustained release pattern of the solubilized drug. In this investigation, the potential of NE as a drug carrier for RAP was evaluated to ensure whether the drug could be released from formulations in an adequate manner.
In-vitro release profile of RAP-loaded NEs was therefore studied in water containing 0.05% w/v of Tween 80 at 37 °C and the terminal time point of RAP-release test was selected as 48 h. The mean cumulative percent of RAP released versus time plots are shown in
Figures 6 and
7, and the corresponding data obtained after 48 h are presented in
Table 3. As illustrated from the plots, in general, the profiles exhibited an initial lag time during the first few hours, followed by a relatively constant slow RAP release within 48 h, showing a typical sustained and prolonged drug release. None of the formulations exhibited complete drug release after 48 h, however, the release rate was found to change depending upon the ingredients added to NEs.
In-vitro release profiles of RAP-loaded nanoemulsions composed of Triacetin and Tween 20, from dialysis bag in water containing 0.05 w/v Tween 80 at 37 °C (n=3).
In-vitro release profiles of RAP-loaded nanoemulsions composed of Triacetin and three differen surfactants (namely Tween 80, Labrasol and Cremophor RH40), from dialysis bag in water containing 0.05 w/v Tween 80 at 37 °C (n=3).
| Cumulative release (%) | Formulation |
|---|
| 8.5 ± 0.51 | F1 |
| 8.5 ± 0.33 | F2 |
| 11.0 ± 0.32 | F5 |
| 5.0 ± 0.14 | F6 |
| 6.4 ± 0.38 | F7 |
| 7.3 ± 0.31 | F8 |
| 8.0 ± 0.29 | F14 |
| 7.0 ± 0.99 | F16 |
| 9.3 ± 0.72 | F17 |
| 5.8 ± 0.57 | F26 |
| 6.0 ± 0.35 | F29 |
| 4.2 ± 0.10 | F37 |
| 6.3 ± 1.47 | F38 |
| 4.6 ± 0.62 | F39 |
Plots in
Figure 6 show that the highest release,
i.e., 11 ± 0.32% and the lowest release
i.e., 5 ± 0.14%, were obtained in cases of F5 and F6, prepared with Triacetin/Tween 20/ Transcutol at the R
sm of 1:1 and 2:1, respectively. Statistical analyses indicated that the release of drug from all NE formulations after 24 and 48 h was significant (
p < 0.05) when compared to the marketed product, Rapamune
®, which were found to be 1.2 and 2.1%, respectively. On the other hand, comparing the mean cumulative percent of RAP released after 48 h revealed a statistically significant difference between all formulations, except F1, F2 and F8. Plots in
Figure 7 depict the release profiles from NEs in which Tween 20 was replaced by other surfactants investigated. The highest rate was obtained in case of F17 (Triacetin/Tween 80/Transcutol at the R
sm of 1:2) whereas the lowest rate was observed for F37 (Triacetin/ Labrasol/
iso-propanol at the R
sm of 1:1). Except for F37, a significant increase in the percentage drug release from all NEs was achieved after 48 h as compared to the marketed formulation (
p < 0.05). Finally, the evaluation of the amount of RAP release from NEs prepared with Tween 80, Labrasol and Transcutol revealed that three formulations,
i.e., F14, F16 and F17, are statistically significant from other NEs.
Dissolution studies were performed to compare the release profile of RAP from 14 different NE formulations. In general, the release of the drug from NEs was highly significant when compared to Rapamune® which may be attributed to the high viscosity of the commercial product. It should be pointed out that the viscosity of all NEs was very low as expected.
Drug delivery potential of NEs may depend upon several key factors including droplet size and polydispersity, viscosity and drug solubility in oil. The existing nanosized droplets lead to enormous interfacial areas. Thereby, in addition to enhancing the solubility of a poorly soluble drug, small globule size and eventually higher surface area in case of NEs would permit faster rate of drug release. Although small differences were observed, however, all of the formulations investigated, had droplets in the nano range (less than 50 nm). PDI indicates the uniformity of droplet size within the formulation. The higher the polydispersity, the lower the uniformity of the droplet size in the formulation. RAP-loaded NEs selected for the in-vitro release study showed PDI values less than 0.5, with the minimum value in case of F39 (0.152). Although the particle size results indicated the formation of very small globules, however, the low amount of drug released after 48 h may be explained, in part, by considering the relatively high polydispersity values determined for the NEs.
Lipophilic drugs, like RAP, are preferably solubilized in the oil phase of o/w NEs, depending upon their oil solubility. To develop an efficient o/w NE formulation for such a poorly soluble drug, drug loading in the system is a very crucial factor. NEs with the capability of maintaining the drug in the solubilized form provide reservoir for the sustained drug release. Therefore, in the case of RAP with high lipophilic character (Log P around 4.3), it would be expected that the use of high oil concentration results in lowering the release of the drug into the medium, as the partitioning of the drug will be more towards the oil. On the other hand, Since RAP has a very low solubility in water; the prolonged drug release observed
in-vitro could be explained by the fact that its diffusion from the oily core and interface is influenced by the aqueous medium. It is noticeable that the dialysis bag used for
in-vitro conditions could separate the drug containing NEs from the RAP released to the medium and may be in part responsible for this profile (
51). The NE formulations (F2, F5, F14 and F17) which showed the highest release profile of drug based on
in-vitro studies were taken for further investigations.
Zeta potential determination
Zeta potential is a measure of the magnitude of the electrostatic or charge repulsion/attraction between particles that affects the stability. Surface potential (zeta potential) formed by surfactants can produce repulsive/attractive electrical forces among approaching oil droplets and thus prevents their coalescence (
55). The more negative or positive the zeta potential, the greater the net charge of the droplets, and the more stable the dispersion is. The results of zeta potential measurements in F2, F5, F14 and F17 NEs presented in
Table 4 show a very low positive charge in the range of 0.02-0.9 mv, which is believed to be due to the application of nonionic surfactants.
| Formulation | F2 | F5 | F14 | F17 |
|---|
| Zeta potential (mv) | 0.296 ± 0.02 | 0.019 ± 0.01 | 0.532 ± 0.04 | 0.904 ± 0.07 |
Stability tests
To evaluate the NEs stability, the droplet size, PDI and drug content were monitored over 9-12 months storage at 4, 25 and 40 °C. As can be observed in
Table 5, at 4 and 25 °C, the NEs presented an increase in mean droplet size (still less than 50 nm) which may be attributed to a good particle stabilization. No phase separation or turbidity was observed. The PDI remained relatively unchanged for all formulations. At 40 °C, none of the formulations survived the stability test and turned to two-phase systems (
Figure 8). Stability studies with respect to the assay of RAP in NEs kept at 25 °C (for 12 months) and 4 °C (for 9 months) were analyzed individually (
Table 5). The minimum percentage of undecomposed RAP remaining in NE formulations was 21% and 81% at 25 °C and 4 °C, respectively.
| Formulation | 4 °C
| 25 °C
| Drug content (%)
|
|---|
| Size (nm) | PDI | Size (nm) | PDI | 4 °C | 25 °C |
|---|
| F2 | 24.7 ± 1.03 | 0.423 | 29.4 ± 2.99 | 0.465 | 75.5 ± 3.57 | 25.2 ± 0.29 |
| F5 | 37.1 ± 1.04 | 0.326 | 31.8 ± 1.99 | 0.331 | 81.6 ± 0.84 | 25.4 ± 0.25 |
| F14 | 40.2 ± 1.88 | 0.441 | 57.5 ± 1.05 | 0.395 | 81.4 ± 0.83 | 26.7 ± 1.2 |
| F17 | 42.7 ± 0.65 | 0.266 | 47.3 ± 0.98 | 0.301 | 89.9 ± 0.69 | 28.0 ± 0.1 |
9-month storage,
12-month-storage
Appearance of nanoemulsion formulations following a) 9 months storage at 4 °C, and b,c) 12 months storage at 40 °C
Cytotoxicity assay
The cytotoxic effect of drug-free NEs was evaluated using MTT test. Results showed that none of the blank NEs were toxic for the SKBR-3 cell line applied in this study (IC
50> the maximum concentration tried). However, MTT test results revealed that RAP-loaded NEs expressed different toxicity for SKBR-3 cell line, as can be seen in
Figure 9. O/w NEs containing Triacetin, Tween 20,
iso-propanol or transcutol at R
sm of 1:2 (
i.e., F2 and F5, respectively) enhanced RAP delivery to SKBR-3 cell line resulting in more cytotoxic effect (
Figure 9). 15-20% of cell death was observed with formulations F2 and F5 which is significantly different from the effect of RAP solution as the control (
p < 0.001). No change in cell viability was observed when Tween 20 was replaced by Tween 80 (F14 and F17), in comparison with the control, suggesting limited entrance of nanodroplets into the cells. IC
50 value of RAP methanolic solution was found to be 50 μg/mL and less than 10% of cell death was seen at lower concentrations. Although there is no significant difference between the drug release from F2, F14 and F17 (
p > 0.05), however, significant difference in cell cytotoxicity was observed (
p < 0.05). It seems the cytotoxic activity against cancerous cells was not totally due to the direct penetration of free drug into the cells (
56).
Cytotoxic effect of nanoemulsions containing rapamycin on SKBR- 3 cell line measured by MTT test (48 hour). F2: Triacetin/ Tween 20/iso-propanol (Rsm of 1:2); F5: Triacetin/Tween 20/Transcutol (Rsm of 1:2); F14: Triacetin/Tween 80/iso-propanol (Rsm of 1:2); F17: Triacetin/Tween 80/ Transcutol (Rsm of 1:2) (Mean ± SD; n=3, ** p-value< 0.01, *** p-value < 0.001).
Transport study
The development of Caco-2 cell monolayers on polycarbonate filter inserts was investigated by TEER. The TEER value for Caco-2 cells grown on filters after 21 days was calculated to be 600 Ωcm
2 , indicating the formation of tight junctions and good integrity of the monolayer. TEER was also measured from apical to basolateral side at specific time intervals (1, 2, 3, 4, 8 and 24 h) in the presence of RAP-NEs and RAP methanolic solution. The decline in TEER value after the addition of NEs to the apical side is shown in
Figure 10. Formulations containing Tween 20 (F2, F5) caused more considerable decrease in cell integrity in comparison with those prepared with Tween 80 (F14, F17) and methanolic solution suggesting a lower transport of RAP when F14, F17 and methanolic solution were applied (
Figure 11). Apparent permeability of each formulation is shown in
Table 6. As shown, a significant difference was detected between the transport of RAP-NEs containing Tween 20 and those composed of Tween 80 and methanolic solution. Considering the small particle size and low zeta potential of all formulations, the more apical to basolateral transport may be attributed to the permeability enhancing effect of surfactants used in the structure of NEs.
| Formulation | Papp(×10-6cm/sec) ± SD |
|---|
| F2 | 3.93 ±0.13 |
| F5 | 4.45 ±0.18 |
| F14 | 1.02 ± 0.27 |
| F17 | 1.12 ± 0.23 |
| Rapamycin methanolic solution | 0.90 ± 0.09 |
Paracellular permeability has been examined with Lucifer yellow assays combined with TEER measurements in an attempt to evaluate the effects of polysorbates on human Caco-2 cell monolayers. It has been found that in the paracellular transport experiments, polysorbates altered TEER values and were able to increase Lucifer yellow permeability significantly below the IC
50 concentration, among which polysorbate 20 has pronounced effect on tight junctions of Caco-2 monolayer (
57). The variation of tight junction by polysorbates has also been investigated in human nasal epithelial cell monolayer and the results have shown that polysorbate 80 had no changing effect on tight junction integrity and therefore it was not considered as a good enhancer for paracellular permeability (
58).
Transepithelial electrical resistance (TEER) values of Caco-2 monolayer measured after the addition of RAP-loaded nanoemulsions and RAP mathanolic solution over a period of 24 hours. (n=3).
Comparison of apical to basolateral transport of RAP-loaded nanoemulsions and RAP methanolic solution across Caco-2 cell monolayer. The amount of the drug on the basolateral side was measured at the specified time intervals after the addition of drug formulation. The amount of transported drug is expressed as a percentage of the initial drug concentration on the apical side. (n=3).
Cellular uptake of nanoemulsions
The results of fluorescent microscopy indicated the cytoplasmic green fluorescence which was considered as the cellular uptake of coumarin 6-loaded NEs and coumarin 6 methanolic solutions by SKBR-3 cells (
Figure 12). Fluorescence intensity in different cytoplasmic regions detected from methanolic solution, F14, F17, F2 and F5 was 29.8, 35.53, 31.49, 53.51, 50.62, respectively, which confirmed less cellular uptake in F14, F17 and methanolic solution in comparison with F2 and F5. These results are in agreement with those obtained from TEER and cytotoxicity experiments.
Fluorescent images of SKBR-3 cells incubated for 6 h with A) F2: Triacetin/Tween 20/iso-propanol (Rsm of 1:2), B) F5: Triacetin/Tween 20/Transcutol (Rsm of 1:2), C) F14: Triacetin/Tween 80/iso-propanol (Rsm of 1:2), D) F17: Triacetin/Tween 80/ Transcutol (Rsm of 1:2), E) methanolic solution of coumarin 6.