Materials
Chitosan (medium molecular weight) was purchased from Sigma-Aldrich (Cat No.: 448877, St. Louis, USA). Phosphatidylcholine E80 (from Egg-yolk) was purchased from lipoid® GmbH (Ludwigshafen, Germany). Furosemide was kindly donated by Caspian-Tamin Co. (Tehran, Iran). All other materials and solvents used throughout the study were of analytical or HPLC grade, whenever needed, and were purchased locally.
Preparation of chitosan-coated liposomes (CCLs)
CCLs were prepared based on ethanol injection method. For this purpose, phosphatidylcholine (PC) was dissolved in ethanol to make the organic phase which was, then, added dropwise to 50 mL distilled water as the aqueous phase while being stirred magnetically, using a precise injection pump (Mindray, SK-500 II) working with a precision of 0.1 mL/min. After liposome preparation, the resulting dispersion was stirred in room temperature for an additional 40 minutes to stabilize the vesicles.
After completion of the liposomes preparation, 30 mL chitosan solution in acetate buffer (0.67 M of sodium acetate trihydrate; different pH values) was injected into the liposome dispersion while being stirred magnetically. The obtained solution was finally stirred for 40 min in order to accomplish the electrostatic attraction between negative surface changes of liposomes and positive charges of chitosan molecules. The set of parameter values were optimized as described later in the article.
CCLs optimization
A statistical factorial design was used for the optimization of the preparation process for CCLs. Based on our preliminary experiments and the similar studies, firstly eight parameters were selected for screening step, including phosphatidylcholine amount, ethanol/water ratio, injection rate of organic phase, stirring rate of water for liposome preparation, water temperature, concentration of chitosan in buffer, pH of buffer and rate of addition of chitosan solution to liposome dispersion (
Table 1).
Particle size (z-average), poly disparity index (PDI) and surface potential were used as responses of the study. These eight factors at two levels designed according to Plackett–Burman method. 12 experiments were designed and carried out to screening effective factors. In the next step, effective factors in three levels (
Table2) were designed for optimization according to D-Optimal method.
Based on this method, 25 experiments were arranged and their effects on responses were studied. Obtained data were evaluated and fitted to by DesignExpert® software (version 7.0.0). Finally, optimum method for CCL preparation was verified by five additional experiments.
Furosemide loading in CCLs
Furosemide (FMD) is a lipophilic drug (logp of 2). Therefore, it was dissolved in ethanol with phosphatidylcholine before being incorporated in CCLs. For this purpose, 23.7 mg of FMD was dissolved in ethanol concurrent to the phospholipid. The solution was, then, injected into the stirred water under the condition specified earlier for the CCLs preparation based on the statistically optimized set of the parameters.
To determine the loading parameters of the drug in nanoliposomes, the dispersion of CCLs in water was centrifuged (Hettich, Rotina 380R, Germany) at 15000 g for 15 minutes at 25 °C using the commercially available micro filtration tubes (Sartorius, 100,000 D). The filtrate was analyzed for unloaded drug concentration spectrophotometrically at 275 nm (Reyleigh UV-2601). Another sample was prepared according to CCLs preparation method but without FMD to be used as matrix blank for UV analysis.
The efficiency of encapsulation (EE%) of the drug was calculated as percentage of loaded amount of FMD to the total amount added during the loading procedure.
(1)
Also loading capacity (LC%) of FMD in CCLs loaded by FMD was calculated by below equation.
(2)
Where, FMDEncap is the total amount of the added drug multiplied by the EE% and CCLtotal is the total weight of drug-loaded carrier including phospholipid, chitosan, and the loaded drug.
Characterization of FMD-loaded CCLs
Particle size and surface potential analysis
The size as well surface potential of the nanocarriers were monitored during the optimization as well as upon the re-validation of the finally selected form using dynamic light scattering method (DLS) by 90° scattering light angle and a He/Ne laser light (λ=633 nm) (Malvern Instruments Ltd., model Nano ZS, UK). The samples with and without drug loading were diluted similarly by water in 25 °C and DLS study was carried out in triplicate.
Atomic force microscopy image
The size and topology of the bare liposomes, CCLs, and dried-reconstituted CCLs were tested by Atomic Force Microscopy (AFM) (JPK, model NanoWizard II, Berlin, Germany).
Aqueous suspensions of each type was air-dried using the standard technique before the imaging procedure.
Physical stability of CCLs
CCLs loaded by FMD were prepared using the optimized condition and placed in ambient temperature (25 °C). To ensure the short-term stability of the vesicles before drying, the samples of CCLs loaded by FMD were analyzed for average size, polydispersity index, and surface potential in 24, 48, and 72 h after preparation.
In-vitro release study
The in-vitro release profile of the drug out of the carriers was evaluated using USP dissolution apparatus II (Erweka-DT 820) in two steps. Firstly, release of FMD was evaluated in simulated gastric fluid (SGF) for 2 h, then, followed by the simulated intestinal fluid (SIF) for 8 h. SGF was prepared according to United States Pharmacopeia (USP) by dissolving 2.0 g of sodium chloride in 7.0 mL of hydrochloric acid and sufficient water to make 1000 mL. Also SIF was prepared by dissolving 6.8 g of monobasic potassium phosphate in 250 mL of water. It was mixed with 77 mL of 0.2 N sodium hydroxide. The pH of resulting solution adjust with 0.2 N sodium hydroxide or 0.2 N hydrochloric acid to a pH of 6.8 ± 0.1 and then was diluted with water to 1000 mL. The release media were stirred at 50 rpm in 37 °C ± 0.5 °C throughout the study. Three samples were taken at 0.5, 1, and 2 h from dissolution vessels (Figure 5) and filtered by Polyvinylidene Fluoride (PVDF,0.22 µm) before the drug analysis followed by sampling and drug assay at 5, 10, 20, 30, 60, 120, 240, and 480 minutes after the start of the step 2. Release profiles of FMD were studied in three groups including crystalline powder of FMD, CCLs loaded by FMD, and the physical mixture of FMD with drug-free CCLs. All tests were performed in triplicate. The samples of both steps were analyzed by high performance liquid chromatography (HPLC) as described later in this article.
Characterization of CCLs in dried form
Drying of liposomes is an approach for stability increasing of the carriers. In this study, spray-drying was applied for drying the carriers. Suspension of FMD-loaded CCLs was dried by Nano-spray-dryer (BUCHI, model B-90 HP, Switzerland). The inlet temperature of spraying was set on 100 °C with the outlet temperature being 29 °C. The inlet air compressor was set at 24 mbar. CCLs loaded with FMD and without FMD were dried in the similar condition. To evaluate the possible effect of the drying process on the stability of the carriers a sample of the dried CCLs was reconstituted by dispersing the precise amount in distilled water in such a way that the total solid amount in this suspension was similar to CCLs suspension before drying. The reconstituted suspension was evaluated for average size, polydispersity index, and surface potential using the dynamic light scattering (DLS) method. The result of this test was compared to the CCLs samples before drying.
Differential scanning calorimetry (DSC)
Thermal analysis was performed by using DSC (Mettler Toledo, model DSC 823, Greifensee, Switzerland) on solid materials and nanopowder of FMD-loaded CCLs. Approximately 9 mg of powder was placed in aluminum crucible and one empty crucible was employed as reference. Thermal analysis was carried out from 20 °C to 400 °C range and at a constant rate of 10 °C/min.
FMD assay
For measurement of FMD concentrations in different samples during the study, a 1 mL aliquot of the nanodispersion was dissolved in ethanol (1 to 20 dilution) and was stirred 60 minutes for disrupting the membrane. The resulting solution was, then, filtered for injection into HPLC.
HPLC analysis was performed using a reversed-phase system. The HPLC system (Knauer, model Smartline, Germany) with a PDA detector (Knauer, model 2800, Germany) was used for the analysis. As stationary phase, a C8 column (150 mm × 4.6 mm, 5 µm; Knauer, Eurospher II, Berlin, Germany) with the same guard packing was used. The mobile phase consisted of water: acetonitrile: acetic acid (75:75:1). It was filtrated and then degassed by vacuum and sonication. The flow rate was 1 mL/min at 25 °C temperature. The content of FMD in injected amount of samples was determined by UV detection at 234 nm wavelength.