E. coli Survival Counts and energy per cycle
The effects of variables, including ultrasound power, microwave power, sample temperature, and ultrasonic exposure time on the
E. coli count in the rose water were investigated. Finally, the results were modelled and optimized. Analysis of variance (ANOVA) for the quadratic model showed that this model had a significant reduction on the
E. coli count in rose water samples. The non-significance of lack of fit shows the suitable accuracy of the resulted model (
Table 2).
The results showed that all coefficients of variables in the model were significant at 10% level except for interactions of ultrasound power × temperature, microwave power × ultrasound power, microwave power × exposing time, squared ultrasound power, and square exposing time.
According to
Table 2, some coefficients of model are not significant for microbial reduction. Therefore, in order for simplification, they were removed from the fitted model. The adjusted coefficient of determination, coefficient of variation (C.V) and standard error of the model were 0.9934, 83%, and 0.031, respectively. The final equation was obtained as follows (2):
-3.77 - 0.098 × MP - 0.28 × UP - 0.45 × Temp - 0.13 × t - 0.061 × MP × Temp + 0.044 × Temp × UP -0.056 × Temp × t - 0.046 MP2 + 0.17 × Temp 2 (2)
Where, N0 is the initial number of E. coli (CFU/mL), N is the secondary number of Escherichia coli (CFU/mL), MP is Microwave Power (W), Temp is temperature of rose water (°C), UP is ultrasound power (W), and t is ultrasound exposure time (min).
Figure 2 shows the proper fitting of the experimental data and data obtaind from the model for microbial count reduction.
Variance analysis of quadratic model showed the significance of the full quadratic model in data obtained for the ratio of energy changes per a cycle of
E. coli reduction in the rose water sample. The non-significance of lack of fit shows the suitable accuracy of the resulted model (
Table 3).
According to
Table 3, all coefficients of model except for the interaction of microwave power × ultrasound power were significant at 10% level. Therefore, in order to simplify, the interaction of microwave power × ultrasound power was removed from the fitted model. The adjusted values for the coefficient of determination, the coefficient of variation (C.V) and standard error of the new model were respectively equal to 0.9998, 0.32, and 0.65. The final equation was obtained as follows (4):
481.37 - 10.99 × MP + 216.94 × UP - 55.71 × Temp + 109.90 × t - 5.71 × MP × Temp - 16.52 × MP × t - 30.65 × Temp × UP + 46.67 × UP × time - 19.66 × Temp × t - 8.40 MP2 + 48.96 × UP2 + 31.04 × Temp2 - 7.56t2 (3)
Figure 3 shows the proper fitting of the experimental data and data obtained from the model for the ratio of energy changes in a cycle of
E. coli reduction (energy/cycle).
| Independent variable | Range of level
|
|---|
| -1 | 0 | 1 |
|---|
| Microwave power (W) | 300 | 450 | 600 |
| Temperature (°C) | 30 | 45 | 60 |
| Ultrasound power (W) | 100 | 150 | 200 |
| Ultrasonic exposure time (min) | 2 | 4 | 6 |
| Source | Df | Sum of Squares | Mean Square |
|---|
| Model | 14 | 4.02 | 0.29** |
| Microwave power | 1 | 0.12 | 0.12** |
| Temperature | 1 | 2.44 | 2.44** |
| Ultrasonic power | 1 | 0.96 | 0.96** |
| Time | 1 | 0.21 | 0.21** |
| Microwave power × Temperature | 1 | 0.015 | 0.015** |
| Microwave power × Ultrasonic power | 1 | 1.397E-003 | 1.397E-003** |
| Microwave power × Time | 1 | 1.489E-004 | 1.489E-004** |
| Temperature × Ultrasonic power | 1 | 7.720E-003 | 7.720E-003** |
| Temperature × Time | 1 | 0.013 | 0.013** |
| Ultrasonic power × Time | 1 | 1.341E-004 | 1.341E-004** |
| Microwave power × Microwave power | 1 | 0.017 | 0.017 ns |
| Temperature × Temperature | 1 | 0.19 | 0.19** |
| Ultrasonic power × Ultrasonic power | 1 | 1.014E-003 | 1.014E-003** |
| Time × Time | 1 | 1.504E-003 | 1.504E-003 ns |
| Residual | 14 | 0.014 | 1.027E-003 |
| Lack of Fit | 10 | 0.013 | 1.309E-003 ns |
| Pure Error | 4 | 1.280E-003 | 3.201E-004** |
| Cor Total | 28 | 4.03 | |
Showed a significant effect at 10% level.
| Source | Df | Sum of Squares | Mean Square |
|---|
| Model | 14 | 7.875E+005 | 60575.63** |
| Microwave power | 1 | 1448.68 | 1448.68** |
| Temperature | 1 | 37247.04 | 37247.04** |
| Ultrasonic power | 1 | 5.647E+005 | 5.647E+005** |
| Time | 1 | 1.449E+005 | 1.449E+005** |
| Microwave power × Temperature | 1 | 130.47 | 130.47** |
| Microwave power × Ultrasonic power | 1 | 14.15 | 14.15 ns |
| Microwave power × Time | 1 | 1092.24 | 1092.24** |
| Temperature × Ultrasonic power | 1 | 3758.85 | 3758.85** |
| Temperature × Time | 1 | 1545.75 | 1545.75** |
| Ultrasonic power × Time | 1 | 8636.26 | 8636.26** |
| Microwave power × Microwave power | 1 | 457.28 | 457.28** |
| Temperature × Temperature | 1 | 6250.87 | 6250.87** |
| Ultrasonic power × Ultrasonic power | 1 | 15549.99 | 15549.99** |
| Time × Time | 1 | 371.19 | 371.19** |
| Residual | 14 | 89.82 | 5.99 |
| Lack of Fit | 10 | 68.47 | 6.22 ns |
| Pure Error | 4 | 21.35 | 5.34** |
| Cor Total | 28 | 7.876E+005 | |
Showed a significant effect at 10% level.
| Name | Goal | Lower Limit | Upper Limit | Lower Weight | Upper Weigh | Importance |
|---|
| Microwave power (W) | In range | 300 | 600 | 1 | 1 | 3 |
| Temperature (°C) | In range | 30 | 60 | 1 | 1 | 3 |
| Ultrasonic power (W) | In range | 100 | 200 | | 1 | 3 |
| Time (min) | In range | 2 | 6 | 1 | 1 | 3 |
| E. coli count | Target | -6 | -2.80434 | 1 | 1 | 4 |
| energy/cycle | Minimize | 242.659 | 896.487 | 1 | 1 | 3 |
| No | RIa | Compound | Rose water oilbwith No treatment | Rose water oil with Conventional Method | Rose water oil with Combination method |
|---|
| 1 | 998 | n-Decane | Trc | Tr | Tr |
| 2 | 1025 | p-Cymene | Tr | Tr | Tr |
| 3 | 1029 | Limonene | Tr | Tr | Tr |
| 4 | 1031 | 1,8-Cineole | Tr | Tr | Tr |
| 5 | 1036 | Z-β-Ocimene | Tr | Tr | Tr |
| 6 | 1058 | Terpinene<gamma-> | Tr | Tr | Tr |
| 7 | 1102 | Linalool | 1.17 | - | 0.69 |
| 8 | 1122 | Phenethyl alcohol | 48.28 | - | 30.71 |
| 9 | 1160 | Terpineol<cis-dehydro-beta-> | 0.82 | - | 0.46 |
| 10 | 1188 | Cryptone | 1.17 | - | 1.28 |
| 11 | 1194 | Terpinene<alpha> | 2.45 | - | - |
| 12 | 1231 | β-Citronellol | 0.97 | - | - |
| 13 | 1233 | 7-Octene-2,6-diol, 2,6-dimethyl | 0.24 | - | - |
| 14 | 1247 | Carvone | 1.82 | - | 4.47 |
| 15 | 1300 | Menthone<iso-> | Tr | Tr | Tr |
| 16 | 1302 | cis-Dihydrocarvone | Tr | Tr | Tr |
| 17 | 1312 | Methyl chavicol | Tr | Tr | Tr |
| 18 | 1362 | trans-Dihydrocarvone | 1.25 | - | - |
| 19 | 1369 | Pulegone | 2.30 | - | 2.09 |
| 20 | 1398 | Carvone | Tr | Tr | 1.57 |
| 21 | 1408 | 2,4-Di-tert-butylphenol | 0.50 | - | 0.39 |
| 22 | 1520 | Myristicin | 2.05 | 0.82 | 0.85 |
| 23 | 1704 | Unknown | 6.14 | 9.13 | 8.58 |
| 24 | 1708 | n-Heptadecane | 15.58 | 42.63 | 22.96 |
| 25 | 1712 | Unlnown | 1.72 | 3.61 | 2.58 |
| 26 | 1719 | (2E,6Z)-Farnesol | 2.78 | 9.65 | 5.26 |
| 27 | 1729 | Neocnidilide | 3.31 | 7.11 | 4.71 |
| 28 | 1749 | Tridecane, 2-methyl- (CAS) | 3.62 | 12.07 | 5.85 |
| 29 | 1923 | Unknown | 3.14 | 10.64 | 5.32 |
| 30 | 1929 | Unknown | 0.60 | - | - |
RI: Retention Index;
Relative percentage (%) obtained on DB-5 column cappilary column;
Tr (trace) =< 0.1%.
Overall scheme of combined pasteurization system
Fitting experimental data and model data for reduction of E. coli
Fitting experimental data and model data for energy changes in one cycle of E. coli reduction
Changes of in (a) logarithmic reduction of E. coli and (b) energy/cycleunder the influence of microwave power and temperature
Changes in logarithmic reduction of E. coli influenced under the influence of microwave power and ultrasound power
Changes of in logarithmic reduction of E. coli under the influence of (a) microwave power and exposing time, (b) ultrasound power and exposing time
Changes of in energy/cycle under the influence of (a) ultrasound power and exposing time, (b) microwave power and exposing time
Changes of in energy/cycle under the influence of ultrasound power and temperature
Changes in (a) logarithmic reduction of E. coli and (b) energy/under the influence of exposing time and temperature
Chromatogram GC-MS of no treatment sample
According to the results, the importance of final temperature of rose water to reduce
E. coli was more than the microwave power (producing factor of temperature); because increasing the temperature has led to an increase in the gradient of microbial decreasing but, increase in the microwave power has milder gradient than temperature (
Figure 4a). Increasing the power of the microwave from 300 W to 600 W caused 5.59% decrease in the total microbial count, but increasing temperature from 30 °C to 60 °C reduced the microbial count by 28.7%. However, increasing the temperature to 60 °C by the microwave power (because of the higher speed of reaching to the mentioned temperatures and lacking sufficient time for microorganisms to be adapted with the new conditions), increased the reduction of
E. coli (
31). These results can be found from Equation 2 that multiplying the microwave power by the temperature has a negative coefficient. This means that with increase in the amount of two mentioned independent variables, the result of Equation 2 would be a greater negative number which indicates a more reduction in the amount of
E. coli. Destruction of microbes or enzymes by microwaves in lethal temperature is due to the selected heating property and interruption of cell membranes. Microorganisms were selectively heated due to the dielectric property, which causes them to become warmer in comparison with the temperature of the surrounding liquid, and consequently, collapse of the cellular structure (
32).
The effect of temperature on energy changes per a cycle of
E. coli inactivation was higher than the effect of temperature created by microwave power. Increasing the microwave power from 300 W to 600 W did not have a significant effect on the energy changes per a cycle while increasing the temperature from 30 °C to 60 °C caused 24% reduction in consumed energy per each cycle (
Figure 4b).
The effect of ultrasound power was higher than microwave power in
E. coli reduction (
Figure 5). Twice increasing of ultrasound power from 100 W to 200 W caused 29% decrease in the total microbial count, but twice increasing of microwave power from 300 to 600 reduced the
E. coli count by 5.59%. By increasing the ultrasound power, its lethal effects increase. The reason for this decline of
E. coli count can be justified by the increased range of horn motion in the fluid. Increasing the motion range causes to increase the number of bubbles formed in the fluid, and thereby, an increase in the cavitation is expected (
33). Several researches were carried out on the effects of ultrasound power in the reduction of microbial count. In a study on the orange juice, by applying ultrasound treatment (20 kHz, 500 W ultrasonic treatments in the ranges of 50, 60 and 75%), logarithmic cycles of mesospheric aerobic bacteria, mould and yeast were reduced by 1.38 and 0.56, respectively. Furthermore, the treated sample (75% of sound range for 8 min) showed more shelf life than the control by 4 days (
34).
Results of similar study for the interaction of ultrasound and microwave for deactivation of
E. coli in sour cherry juice showed greater effect of ultrasound power. Microwaves destroy microorganisms through thinning the cell wall, temperature concentration, and producing and spreading of free radicals into the fluid (
30).
As shown in
Figures 6a and 6b, increasing the ultrasound power and exposing time caused anincrease in the reducing gradient of
E. coli as compared to the microwave power. Thus, with the increase in the ultrasound treatment time, microorganism counting decreases in the rose water. Because the increased exposing time increases the number of periods of sound streams in the reactor which results in more influences of the ultrasound waves on the
E. coli (
31). A research on the lemon water with 25 kHz sonication (70% power) for 30 and 60 min at a constant temperature of 20 ± 1 °C showed total count of microorganisms and yeasts were reduced by 1.9 and 0.5 log cycle, respectively (
35).
According to
Table 2, due to non-significance of squared ultrasonic power and significance of squared microwave power, it can be concluded that reducing the total number of microorganisms with respect to the changes in the ultrasonic power was linear, while the variations versus the microwave power were quadratic.
Considering the higher gradient of the ultrasonic power as compared with time changes and given the positivity of both variables, it can be deduced that the changes of ultrasonic power had greater effects on the energy changes per cycle (
Figure 7a). Moreover, due to negativity and low values of microwave changes gradient versus the variations of sonication time, it can be concluded that the effect of microwave power on the energy changes per each cycle was lower than the sonication time (
Figure 7b).
Both of the sample temperature and time of sonication were independent and important variables which had significant effects on the
E. coli reduction
. Due to more gradient of the ultrasonic power than the temperature, it can be said that the ultrasonic power can more affect the amount of energy used to deactivate microorganisms per each cycle as compared with temperature (
Figure 8).
Figure 8 indicates a direct relationship between the ultrasonic power and the rate of energy changes in a cycle of inactivation. It is observed that increasing the ultrasonic power from 100 W to 200 W increases the consumed energy to 58%. However, twice increasing of temperature caused 24% decrease in the energy consumption during a cycle of inactivation. In other words, it can be said that the changes in the temperature and the amount of energy consumed per a cycle were inversely related to each other. According to (Equation 4), due to the positivity of the ultrasonic power coefficient and negativity of the temperature coefficient, and also because of the higher value of the ultrasonic power coefficient, it can be concluded that the ultrasonic power had a direct effect on the energy consumption per a cycle.
As shown in
Figure 9a, increasing temperature from 30 °C to 60 °C decreased E. coli as much as 28.7%, while three-folds increasing of time from 2 min to 6 min only caused a 7.3% decrease in E. coli count. Therefore, the effect of temperature on the inactivation of microorganisms can be more than time. As temperature rises, the effect of ultrasound and cavitation intensity decreases, but in general, the effect of temperature and ultrasound on E. coli reduction is more than the time when each process has been used individually. These results can be observed in another study that evaluated the effect of ultrasound and microwave on the
E. coli count during pasteurization of sour cherry juice. The microwave (352.21 W and 49.94 °C) and ultrasound (475.13 W for 6 min) methods were used. The results showed that temperature was more effective factor to decrease the total microbial count (
30).
According to
Figure 9b, ultrasonic exposure time has more effect on the consumed energy changes per one cycle as compared with the temperature changes. Increasing sonication time from 2 to 6 min resulted in 60% increase in the energy consumption. According to Equation 4 it can be concluded that due to positivity of time coefficient, there is a direct relationship between the time and the amount of consumed energy per a cycle.
Optimization
At the end, the aimed process was optimized. The objective function was Equation 3 and the relationship between the amounts of consumed energy. The aim of this optimization was to achieve a condition for the independent variables (microwave power, sample temperature, and ultrasonic exposure time) in which with the lowest energy consumption, the amount of
E. coli in the sample would be equal to zero. Boundary conditions in optimization process were specified so that values of independent variables were placed in the test range. All of the independent and dependent variables were assigned with identical weights and in the desirable end, minimizing the objective function was selected (
Table 4). The optimum values for the microwave power, the sample temperature, ultrasound power, and ultrasound time were obtained as 326.4 W, 43.32 °C, 112.3 W, and 4.36 min, respectively. For these mentioned values, the amount of residual
E. coli was equal to 0. Finally, to verify the optimal point, the independent variables were rounded to the nearest integer to have practical applicability. Accordingly, the microwave power, sample temperature, ultrasound power, and ultrasonic exposure time were equal to 300 W, 45 °C, 100 W, and 4 min, respectively.
E. coli was determined in the laboratory and its value was equal to zero. This indicates the high accuracy of the analytical and optimization method.
Chemical compositions analyses
The data from GC/MS were used to identify the components of the samples. They are listed in the order of their elution from a DB-5 column (
Table 5). Finally, the analysis of the GC (
Figure 10) and comparison between the conventional thermal pasteurization method and the proposed method in this study showed that the composition of pasteurized product in the combination method was closer to the raw rose water. In total, 18-26 constituents were detected and identified in the samples. Identification was determined for 72.28–88.31% of the essential oil components. Other research results revealed that phenethyl alcohol, geraniol, and b-citronellol were the main constituents of the most samples. This study like other researches was confirmed that Phenethyl alcohol is the main component of natural rose and rose water and because of its high polarity and water solubility, it remained dissolved in the distillate water (
4,
28 and
36). Phenethyl alcohol that is one of the main compounds of rose water, was completely lost in the conventional pasteurization method, while in the combined method showed an acceptable decrease as compared with raw rose water. Other compounds, such as Linalool and Cryptone were completely lost during the conventional thermal method, while they were observed in the product of the proposed method. It should be noted that some compounds such as Terpinene<alpha>, β-Citronellol, 7- Octene-2,6-diol, 2,6-dimethyl (which have small amounts in the raw rose water) were not detected in both of the conventional and combined methods. In the other research, various methods were applied to ensure the compositional quality and microbial safety of rose oil during shelf life. The methods used in the study were conventional pasteurization and ultra violet treatment, Phenoxyethanol and sodium benzoate application. Although there were minor compositional differences among methods, it was shown that all methods provided satisfactory prevention of microbial spoilage (
37). Conventional pasteurization method caused to lose the chemical compounds of raw rose water and this would necessitate using non-thermal alternative methods to pasteurize rose water.