Optimization of High Pressure Homogenization (HPH) Parameters
Palm-based lipid was used as lipid core in this study as it also serves as an emollient that soothes and moisturizes the skin especially at fungal infected area, which is commonly unsightly and dries (
19). Lipid S, Lipid G and Lipid C were first used to prepare blank LN formulations by varying different cycles and pressures (500-1500 bar) of the high-pressure homogenizer. High-pressure homogenization is a well accepted and widely used method for the preparation of LN (
23,
24,
25). The main principles involved are high shear stress and cavitation (
26). Lipid S and lipid G formulations were subjected to PCS study. However, the zetasizer was not able to record reading for these formulations as the particles size exceeded the measurement capability of the zeta sizer, stated the presence of big particles. On the other hand, LN formulations prepared from Lipid C were able to be analysed by the zetasizer (
Table 1). Statistical analysis using One-way ANOVA followed by Tukey’s post hoc analysis showed a significant reduction (p<0.001) in particle size with increasing pressure and cycle of homogenization. The smallest particle size of 112 ± 5.8 nm was produced at 1500 bar, and 5 cycles of homogenization. It has been reported that high-pressure homogenization setting with 3 to 5 cycles and 500 to 1500 bar are sufficient to produce LN with submicron size (
27). The polydispersity index (PDI) of all the lipid C formulations was ranged from 0.263 to 0.443. It has been reported that PDI < 0.05 represents a very narrow distribution (
28); PDI < 0.2 represents narrow size distribution (
29) and PDI > 0.7 indicates a very broad particle size distribution (
28) in lipid nanoparticles. In this study, lipid C produced LN with neither narrow (PDI < 0.05) nor very broad (PDI >0.7) particle size distribution. Cho
et al. reported on docetaxel-solid LN with neither narrow nor broad particle size distribution (PDI ranging from 0.191 to 0.214) and the LN demonstrated
in-vitro sustained release profile, enhanced performance in drug absorption and
in-vivo bioavailability (
28). The optimum high-pressure homogenization parameters were therefore standardized at 1500 bar with 5 cycles.
Macroscopic Evaluation. Pearling was shown on all lipid S and lipid G formulations prepared with different HPH parameters. When particles tend to arrange in a chain like manner in pearling, their shape transformation is similar to Rayleigh instability (
30). The uncontrollable breakage of the pearl structure challenges the stability of the formulation, as reported in a study of an originally oblate lipid vesicle with the insertion of amphiphilic polymer. Pearling has also been reported to be metastable and evolving where they joined to form a larger sphere and intersected to cause destabilization (
31). When lipid C was used in formulating lipid nanoparticles, there was no pearling observed in all lipid C formulations.
Selection of Lipid and Surfactant
Formulations of lipid G-LN and lipid S-LN again showed pearling at all ratios but not in lipid C-LN formulations (
Table 2). The zetasizer also failed to record the particles size of Lipid G-LN and lipid S-LN formulations at all lipid to surfactant ratio stating the presence of big particle. Lipid C formulations at different ratio were recorded in nano-sized with PDI less than 0.5. Therefore, Lipid C was selected for the subsequent studies.
Chemical structure of griseofulvin
The particle size of the blank and griseofulvin encapsulated lipid nanoparticles prepared by different lipid to surfactant ratio
Polydispersity index of blank lipid nanoparticles prepared by different lipid to surfactant ratio. N=3
| Cycle(s) | Pressure (bar) | Particle size (nm)Mean ± SD | Polydispersity indexMean ± SD |
|---|
| 3 | 500 | 174.9 ± 4.1 | 0.263 ± 0.006 |
| 3 | 1000 | 142.7 ± 0.9 | 0.276 ± 0.009 |
| 3 | 1500 | 131.4 ± 2.6 | 0.279 ± 0.007 |
| 1 | 1500 | 214.5 ± 13.2 | 0.443 ± 0.041 |
| 5 | 1500 | 112.0 ± 5.8 | 0.294 ± 0.006 |
| Lipid | Preliminaryformulation | L:Sratiod | Lipid(%) | Tween 80 (%) | Glycerol(%) | Deionisedwater(%) | Macroscopicobservation | Particlesize (nm) Mean ±SD | PolydispersityindexMean ± SD |
|---|
| Lipid S | PS0 | 1:0 | 1 | - | - | 99 | Pearling | - | - |
| PS1 | 1:4 | 0.25 | 1 | 1 | 97.75 | Pearling | >10000 | >10000 |
| PS2 | 1:2 | 0.5 | 1 | 1 | 97.5 | Pearling | >10000 | >10000 |
| PS3 | 1:1 | 1 | 1 | 1 | 97 | Pearling | >10000 | >10000 |
| PS4 | 1:0.5 | 2 | 1 | 1 | 96 | Pearling | >10000 | >10000 |
| PS5 | 1:0.33 | 3 | 1 | 1 | 95 | Pearling | >10000 | >10000 |
| Lipid G | PG0 | 1:0 | 1 | - | - | 99 | Pearling | - | - |
| PG1 | 1:4 | 0.25 | 1 | 1 | 97.75 | Pearling | >10000 | >10000 |
| PG2 | 1:2 | 0.5 | 1 | 1 | 97.5 | Pearling | >10000 | >10000 |
| PG3 | 1:1 | 1 | 1 | 1 | 97 | Pearling | >10000 | >10000 |
| PG4 | 1:0.5 | 2 | 1 | 1 | 96 | Pearling | >10000 | >10000 |
| PG5 | 1:0.33 | 3 | 1 | 1 | 95 | Pearling | >10000 | >10000 |
| Lipid C | PC0 | 1:0 | 1 | - | - | 99 | No Pearling | - | - |
| PC1 | 1:4 | 0.25 | 1 | 1 | 97.75 | No Pearling | 136.6±4.2 | 0.462±0.045 |
| PC2 | 1:2 | 0.5 | 1 | 1 | 97.5 | No Pearling | 138.9±2.8 | 0.325±0.037 |
| PC3 | 1:1 | 1 | 1 | 1 | 97 | No Pearling | 112.2±5.4 | 0.278±0.008 |
| PC4 | 1:0.5 | 2 | 1 | 1 | 96 | No Pearling | 133.2±0.8 | 0.153±0.017 |
| PC5 | 1:0.33 | 3 | 1 | 1 | 95 | No Pearling | 128.1±4.9 | 0.154±0.018 |
Formulation(L:S ratio)b
|
| Percentage, % (w/w)
|
| Photon Correlation SpectroscopyMean ± S
|
|---|
| Lipid | Tween80 | Glycerol | Deionisedwater | Size (nm) | PDI | Zeta potential(mV) |
|---|
| A (1:4) | 0.25 | 1 | 1 | 97.75 | 186.3 ± 3.2 | 0.273 ± 0.008 | -28.7 ± 1.9 |
| B (1:2) | 0.5 | 1 | 1 | 97.50 | 152.6 ± 1.3 | 0.297 ± 0.005 | -27.6 ± 1.8 |
| C (1:1) | 1 | 1 | 1 | 97.00 | 115.7 ± 1.2 | 0.291 ± 0.004 | -27.9 ± 2.0 |
| D (1:0.5) | 2 | 1 | 1 | 96.00 | 101.1 ± 1.3 | 0.167 ± 0.011 | -26.7 ± 1.5 |
| E (1:0.33) | 3 | 1 | 1 | 95.00 | 151.3 ± 2.7 | 0.117 ± 0.011 | -25.7 ± 1.2 |
Note: lipid: Lipid C.
(L:S ratio): Lipid C: Tween 80.
Formulation(Lipid:
|
|
| Percentage, % (w/w)
|
| Photon Correlation Spectroscopy Mean ± SD
|
|---|
| Surfactant Ratio) | Lipid | Tween80 | Glycerol | Griseofulvin | Deionisedwater | Size (nm) | PDI | Zeta potential(mV) |
|---|
| A (1:4) | 0.25 | 1 | 1 | 0.05 | 97.70 | 223.7 ±3.3 | 0.306 ±0.015 | -29.0 ± 2.2 |
| B (1:2) | 0.5 | 1 | 1 | 0.05 | 97.45 | 179.8 ±4.9 | 0.306 ±0.011 | -27.9 ± 1.6 |
| C (1:1) | 1 | 1 | 1 | 0.05 | 96.95 | 133.4 ±1.9 | 0.302 ±0.007 | -27.4 ± 2.2 |
| D (1:0.5) | 2 | 1 | 1 | 0.05 | 95.95 | 129.8 ±1.0 | 0.214 ±0.009 | -26.2 ± 1.4 |
| E (1:0.33) | 3 | 1 | 1 | 0.05 | 94.95 | 154.7 ±1.9 | 0.152 ±0.008 | -25.9 ± 0.9 |
| Formulation(Lipid:Surfactant Ratio) | Drug loading capacity(%)Mean ± SD
| Photon Correlation Spectroscopy Mean ± SD
|
|---|
| Day 1 | After 1 month storage at25 oC | After 1 month storage at45 oC | Day 1
| After 1 month storage at 25 oC
| After 1 month storage at 45 oC
|
|---|
| Size (nm) Mean±SD | PDIMean±SD | Zeta potential (mV)Mean±SD | Size (nm) Mean±SD | PDIMean±SD | Zeta potential (mV)Mean±SD | Size (nm) Mean±SD | PDIMean±SD | Zeta potential (mV)Mean±SD |
|---|
| A (1:4) | 0.672 | 0.670 | 0.664 | 223.7 | 0.306 | -29.0 | 0.664 | 0.670 | 223.7 | -29.0 | 0.670 | 0.306 |
| ±0.016 | ±0.008 | ±0.048 | ±3.3 | ±0.015 | ± 2.2 | ±0.048 | ±0.008 | ±3.3 | ± 2.2 | ±0.008 | ±0.015 |
| B (1:2) | 0.772 | 0.770 | 0.770 | 179.8 | 0.306 | -27.9 | 0.770 | 0.770 | 179.8 | -27.9 | 0.770 | 0.306 |
| ±0.028 | ±0.008 | ±0.013 | ±4.9 | ±0.011 | ±1.6 | ±0.013 | ±0.008 | ±4.9 | ±1.6 | ±0.008 | ±0.011 |
| C (1:1) | 0.724 | 0.716 | 0.711 | 133.4 | 0.302 | -27.4 | 0.711 | 0.716 | 133.4 | -27.4 | 0.716 | 0.302 |
| ±0.029 | ±0.010 | ±0.017 | ±1.9 | ±0.007 | ±2.2 | ±0.017 | ±0.010 | ±1.9 | ±2.2 | ±0.010 | ±0.007 |
| D (1:0.5) | 0.624 | 0.616 | 0.586 | 129.8 | 0.214 | -26.2 | 0.586 | 0.616 | 129.8 | -26.2 | 0.616 | 0.214 |
| ±0.018 | ±0.032 | ±0.010 | ± 1.0 | ±0.009 | ± 1.4 | ±0.010 | ±0.032 | ± 1.0 | ± 1.4 | ±0.032 | ±0.009 |
| E (1:0.33) | 0.441 | 0.424 | 0.386 | 154.7 | 0.152 | -25.9 | 0.386 | 0.424 | 154.7 | -25.9 | 0.424 | 0.152 |
| ±0.010 | ±0.014 | ±0.030 | ±1.9 | ±0.008 | ± 0.9 | ±0.030 | ±0.014 | ±1.9 | ± 0.9 | ±0.014 | ±0.008 |
Tween (polysorbate), a non-ionic surfactant is known to be a milder irritant than the anionic and cationic surfactants (
32). Surfactant or surface tension reducing agent is able to stabilize an emulsion. It can also act as a co-solvent that improves the entrapment of drug in the lipid nanoparticles (
33). Tween surfactant is widely recognized as a safe surfactant in the drug delivery formulation (
34,
35). Hence, Tween series surfactants (Tween 20, 40, 60 and 80) with increasing alkyl chain length were used in this study. It has been reported that drug solubility improves with increasing alkyl chain length of the Tween surfactant if the solubility takes place in the core of the micelle structure (
36). Nevertheless, the solubility of griseofulvin did not demonstrate an obvious trend of increment with the increase of alkyl chain length of the Tween surfactants. The solubility of griseofulvin in Tween 20, 40, 60 and 80 were recorded as 47.5 ± 2.29 µgmL
-1, 50.1 ± 2.15 µgmL
-1, 44.2 ± 1.82 µgmL
-1 and 53.1 ± 2.16 µgmL
-1 respectively. The solubility of griseofulvin could happen in between the hydrophobic core, the core-surface interface of the micelles and in the palisade layer (
36). As reported, non-ionic surfactants such as Tween surfactant can facilitate solubility at the palisade layer. Among all the Tween surfactants, the saturation solubility of griseofulvin in Tween 80 showed the highest concentration of griseofulvin and therefore was selected to be used in the studies.
Blank LN. Blank LN formulations were prepared by different ratios of lipid C and Tween 80 surfactant and subjected to PCS analysis. The data were analysed using One-way ANOVA followed by Tukey’s post hoc analysis (
Table 3). In LN formulations, higher concentration of surfactant is associated with smaller particle size (
37). This was observed in the preparation of blank LN formulations D (Lipid: Tween 80 surfactant=1:0.5) and E (Lipid: Tween 80 surfactant=1:0.33), whereby the increase in the lipid concentration from 2% to 3% resulted in a significant (p<0.001) increment in the particle size of the lipid nanoparticles (
Figure 2). However, beyond the optimum level of the surfactant to emulsify the lipid, there was no further improvement in the particle size (
29). The particle size decreased significantly (P < 0.001) from formulation A (Lipid: Tween 80 surfactant = 1:4) to D when the relative amount of surfactant decreased. An increment in the particle size and PDI might be caused by the multilayer on the particle surface formed by the excessive surfactant (
38). In addition, the excess surfactants might migrate from the LN interface to form surfactant vesicles, contributing to the increment in particle size (
5). This is also in agreement with a report on isotretinoin-loaded LN formulated using stearic acid, glycerylmonostearate, glyceryldistearate, and glyceryldibehnate as lipid phase (
39). While maintaining the surfactant (Tween 80) concentration at 5% and increase in the lipid concentration from 7.5% to 10%, the particle size was recorded to be reduced from 359 ± 9 nm to 292 ± 10 nm. However, further increase in the lipid concentration from 5% to 7.5% resulted in an increase of particle size (200 ± 18 nm to 359 ± 9 nm).
The PDI of the formulations A (Lipid: Tween 80 surfactant = 1:4), B (Lipid: Tween 80 surfactant = 1:2) and C (Lipid: Tween 80 surfactant = 1:1) were in the ranged of 0.273, 0.297 and 0.291 respectively. The PDI was significantly decreased when the ratio of lipid and surfactant were further reduced to 1:0.5 (D) and 1:0.33 (E) (
Figure 3). According to the Derjaguin-Landau-Verwey-Overbeek (DLVO) theory, the stability of colloidal dispersion is governed by the van der Waals attraction and electrostatic repulsion (
40). Hence, the zeta potential of the LN should be as high as possible regardless of its charge, to repel the particles from each other in order to maintain the size and stability. The zeta potential of a stable LN preparation should be at least ± 25 mV (
38). It has also been reported that a minimum of ± 30 mV is required for a good physical stability (
41). All the blank formulations prepared were categorized as stable since their zeta potential was ranged between -25 mV to around -29 mV (
Table 3).
Griseofulvin loaded LN (GF-LN)
. Griseofulvin was incorporated into the LN and it was found that the incorporation of griseofulvin into the LN did not affect the stability of the LN as it did not lead to any significant changes in the zeta potential (
Table 4). All of the preparations were in submicron range and their PDI was still maintained below 0.7. Cho
et al. reported that LN with PDI > 0.7 indicates a broad particle size distribution (
28). As expected, the particle size of the lipid nanoparticle increased significantly (p < 0.001) after the incorporation of griseofulvin except for formulation E, in which the particle size remained unchanged at around 150 nm (
Table 4 and
Figure 2). The PDI of all the griseofulvin loaded formulations were significantly higher than that of the blank formulation but still maintained a PDI of less than 0.7 (p < 0.001), except for formulation B with p < 0.05.
Stability Study. The stability of GF-LN upon storage for 1 month at room temperature (25
oC) and 45
oC was monitored (
Table 5). There was no significant change in the particle size upon storage except for formulations D and E. There was no significant change in particle size for the latter two formulations after 1-month storage at room temperature (25
oC), but their particle sizes were significantly higher (p < 0.001) after 1-month storage at 45
oC. For PDI, there was no significant difference for formulations A and B after 1-month storage at 25 and 45 °C. However, the PDI increased significantly after storing at 45
oC for formulations C and D (p < 0.001). As for formulation E, the particle size increased significantly upon storage at room temperature (25
oC) (p < 0.05) and 45
oC (p < 0.001). There was no significant difference in the zeta potential of formulations A, B and C upon storage for 1 month at both 25
oC and 45
oC. The zeta potential of formulation D was significantly lower (p < 0.001) upon storage at high temperature (45
oC) for 1 month. Meanwhile, the zeta potential of formulation E reduced significantly (p < 0.001) after 1-month storage at both 25
oC and 45
oC. To conclude the stability study of griseofulvin loaded LN, formulations A and B were stable without significant difference in particle size, PDI and zeta potential upon storage for 1 month at 25
oC and 45
oC.
Drug Loading Capacity Study
The drug loading capacities of the formulations was determined by the established HPLC method. The results obtained in drug loading study were analyzed with One-way ANOVA followed by Tukey’s post hoc analysis. In this study, excess griseofulvin was added to maximize the incorporation. High-pressure homogenizer was used to reduce the particle size of griseofulvin. Such physical modifications allowed greater surface area to volume ratio thus improved the solubility of griseofulvin (
42). Hydrophobicity nature of griseofulvin causes it to favor the lipid phase. Thus, as the lipid concentration increased from 0.25% (Formulation A) to 0.5% (Formulation B), the loading capacity of griseofulvin improved from 0.672 ± 0.016% to 0.772 ± 0.028% (
Table 5). Further increase of the lipid content to 1% (Formulation C) led to an insignificant change in the loading capacity of GF (0.724 ± 0.029%). Also, the loading capacity decreased when the lipid concentration increased from 1% (Formulation C) to 3% (Formulation E). This could be due to the increased viscosity that caused a decrease in the efficiency of the homogenizer to further reduce the particle size of griseofulvin to facilitate its solubility and incorporation (
43).
Formulation B was chosen as the optimum formulation as its drug loading percentage was significantly the highest (p < 0.01 compared to formulation A; p < 0.001 compared to Formulations D and E). Although its drug loading percentage was insignificantly difference from formulation C, however formulation B consumed a lower percentage of lipid (lesser material). Besides, all of the formulations were stable (no significant change) in terms of drug loading percentage after one-month storage at 25 oC and 45 oC.